China supplier Mixers Worm Gearbox Gear Reducer Size From 40 to 250 Cast Iron supplier

Product Description

Product Description

We are manufacturer and exporter of Worm gear speed reducer, helical gear speed reducer, worm helical gear speed reducer, speed variator, cyclo-drive gearboxes, couplings, door/gate operators.

Main features:

1 Made of high quality cast iron, light weight and non-rusting
2 Large output torque and high radiating efficiency
3 Smooth running and low noise
4 Good-looking appearance, durable service life and small volume
5 Suitable for omnibearing installation

Our factory is the main manufacturer and exporter of worm gear reducer in China. We were founded in 1976. We are the best seller in export of worm gears in China, 1st to achieve export License and 1st to achieve ISO9001 and CE Certificate among manufacturers of reducers in China. We are private enterprises since 1996. We have workers and employees of 500 and the yearly output last year is 25 million U. S. Dollars. About 70% of the total output is exported to as many as 38 countries such as USA, Canada, Italy, Spain, , Germany, UK, Japan, Korea, Indonesia, and etc.

 

 
FCO
 
 

 
Size
 
Ratio
 

 
AB 
 

 
BB 
 
BC 
 
CC 
 
E1 
 
 E2
 

 
 G
 
 M
 
 N
 
 40
 
1/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60 
 
 
142 
 
85 
 
 114
 
74 
 
40 
 
40 
 
 72
 
 85
 
75 
 
 12
 
 179
 
97 
 
 50
 
 175
 
 105
 
 145
 
 95
 
 50
 
 50
 
 93
 
 102
 
 90
 
 14
 
 220
 
 116
 
 60
 
 195
 
 120
 
 165
 
 110
 
 55
 
 60
 
 105
 
 120
 
 100
 
 15
 
 260
 
 126
 
 70
 
 234
 
 140
 
 195
 
 130
 
 65
 
 70
 
 120
 
 135
 
 120
 
 20
 
 295
 
 156
 
 80
 
 264
 
 160
 
 210
 
 140
 
 70
 
 80
 
 130
 
 150
 
 140
 
 20
 
 320
 
 176
 
 100
 
 300
 
 178
 
 253
 
 163
 
 90
 
 100
 
 155
 
 180
 
 190
 
 30
 
 375
 
 226
 
 120
 
 385
 
 230
 
 285
 
 185
 
 100
 
 120
 
 185
 
 215
 
 220
 
 30
 
 450
 
 266
 
 135
 
 435
 
 260
 
 320
 
 210
 
 110
 
 135
 
 210
 
 235
 
 260
 
 35
 
 495
 
 306
 
 155
 
 507
 
 300
 
 392
 
 252
 
 140
 
 155
 
 245
 
 295
 
 290
 
 45
 
 590
 
 350
 
 175
 
 550
 
 325
 
 412
 
 262
 
 150
 
 175
 
 267
 
 323
 
 320
 
 45
 
 640
 
 394
 
 200
 
 594
 
 350
 
 480
 
 305
 
 175
 
 200
 
 290
 
 360
 
 370
 
 42
 
 710
 
 440
 
 250
 
 710
 
 420
 
 560
 
 360
 
 200
 
 250
 
 350
 
 440
 
 440
 
 46
 
 860
 
 510
 

 

 Size
 
 Z
 
Input  Shaft 
 
Output  Shaft
 
 Weight
Kg
 
Oil Weight
L
 
 HS
 
 U
 
 T×V
 
 LS
 

 
W×Y 
 
 40
 
 10
 
 25
 
 12
 
 4×2.5
 
 28
 
 14
 
 5×3
 
 3.8
 
 0.35
 
 50
 
 11
 
 30
 
 12
 
 4×2.5
 
 40
 
 17
 
 5×3
 
 6.5
 
 0.5
 
 60
 
 11
 
 40
 
 15
 
 5×3
 
 50
 
 22
 
 7×4
 
 9
 
 0.6
 
 70
 
 15
 
 40
 
 18
 
 5×3
 
 60
 
 28
 
 7×4
 
 14
 
 1.1
 
 80
 
 15
 
 50
 
 22
 
 7×4
 
 65
 
 32
 
 10×4.5
 
 21
 
 1.44
 
 100
 
 15
 
 50
 
 25
 
 7×4
 
 75
 
 38
 
 10×4.5
 
 33
 
 3.0
 
 120
 
 18
 
 65
 
 30
 
 7×4
 
 85
 
 45
 
 12×4.5
 
 51
 
 5.1
 
 135
 
 18
 
 75
 
 35
 
 10×4.5
 
 95
 
 55
 
 15×5
 
 75
 
 7.2
 
 155
 
 20
 
 85
 
 40
 
 10×4.5
 
 110
 
 60
 
 15×5
 
 115
 
 9.0
 
 175
 
 20
 
 85
 
 45
 
 12×4.5
 
 110
 
 65
 
 18×6
 
 143
 
 10
 
 200
 
 22
 
 95
 
 50
 
 12×4.5
 
 125
 
 70
 
 20×7
 
 200
 
 12
 
 250
 
 27
 
 110
 
 60
 
 15×5
 
 155
 
 90
 
 24×8
 
 345
 
 22
 

 

Company Profile

 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

  

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CHINAMFG to meeting you in HangZhou, China.

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Application: Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing
Layout: Vertical
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China supplier Mixers Worm Gearbox Gear Reducer Size From 40 to 250 Cast Iron   supplier China supplier Mixers Worm Gearbox Gear Reducer Size From 40 to 250 Cast Iron   supplier
editor by CX 2024-05-16