중국 최고 판매 알루미늄 저압 주조 변속기 하우징 기어박스 제조업체

제품 설명

PRODUCT INFORMATION

Item Name Aluminum Low Pressure Casting Transmission Housing Gearbox
 General Products       
 Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 
transportation equipment,  Agriculture machine metal Parts, etc.
 Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, .
 Blanks Tolerance -Casting  Tolerance  CT4-6 for Permanent Molding, Die Casting, 
 Applicable Material for casting A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/
Or according to customer requirements
 Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
 Casting Blank Weight Range from 0.01kg-50kg
 Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 
Broaching/Reaming /Grinding/Honing and  etc.
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment T5~T6
 Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  
Finish Painting, Anodize (White or Black Color)
 최소 주문 수량 For aluminum casting : 200pcs
For Machining: 50pcs
 리드 타임 45days from the receipt date of deposit for Transmission Housing Gearbox

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Production Progress

Mold Design:
For Low pressure casting/Gravity casting, the mold is made of metal materials. In this process, we asked our engineers to make the mold size slightly larger than the finished product, and the difference is called the shrinkage allowance. The purpose of this is to melt the metal into the mold to ensure that the molten metal solidifies and shrinks, thereby preventing voids in the casting process.

Core Making:
The core is formed by casting resin sand into a mold to form a casting of the inner surface. Therefore, the gap between the core and the mold eventually becomes a casting.

Casting Producing:
A mold is required during the smelting process. Molding typically involves the support frame of the mold, which is pulled out to separate during the casting process, where the previously placed core melts in the mold and then closes the die opening.

Cleaning & Machining:
The purpose of cleaning is to remove sand, sand and excess metal in the casting. Welding, sand removal can improve the appearance
of the casting surface by burning the sand and the scale is removed to improve the appearance of the surface of the casting.Excess metal and other risers are removed. A step further by welding and grinding. Some castings are subject to special post-processing requirements such as heat treatment, shaping, anti-rust treatment, roughing, etc.

Finally, Checking the defects and comprehensive quality finishing, before processing, and then re-processing, according to the requirements of different customers, we can do heat treatment, surface treatment, additional inspection and so on.

 

Process Advantages

* Competitive price with high quality
* Equal in quality,our mold price is 30% lower,and a discount for a big order is certainly valid,because WT mold is an original manufacturer,according to different requirement,our experience technicians can provide reasonable design and advise suitable materialto save cost,while keeping high quality,they can also help to optimize the structure of products if needed.
* Knowledgeable and high precision
* We are familiar with DME HASCO and other standards,we can make molds for vehicle parts with high tolerance requirements
* Stringent quality system
* very process is strictly controlled to prevent problems before they arise.
* Planned Delivery
* Reasonable plHangZhou, perfect designs and low error rate ensure us to proceed as planned.

애플리케이션

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

Technical Support:

ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 

1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

 

Send Inquiry>>>

Our Factory

ZheJiang  Matech Machinery Manufacturer Co., Ltd.
–Branch of Matech Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Certificate

품질 관리

1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Our Customer

왜 우리를 선택해야 할까요?

1. With more than 20 years in Aluminum casting;
2. Have 4 casting types;
3. From Casting to Finished surface, Owned casting,polishing and plating workshops, We can offer Good quality and strict delivery time.
4. With samples and order: We can offer dimension report, Chemical composition and Mechanical properties
5. Control material with spectral and thermal analysis equipment (density and processing)
6. Spectral analysis of raw material and liquid melt, batch before casting.

Thank you to browse our online showroom. If you want to know more about our factory, pls visit our website .
And then email us your inquiry today, we will send you price list in 48 hours.

저희 팀

Our Package

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

자주 묻는 질문

1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.

2Q: What kind of service can you provide?
A: Our company (Runze) can provide OEM sheet metal fabrication, CNC machining and manufacturing service.

3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
 

You are welcome to contact us for technical enquiry and business cooperation!

 

애플리케이션: 전기 자동차, 기계류, 농업 기계
기능: Distribution Power, Clutch, Change Drive Direction, Speed Changing
공들여 나열한 것: 사이클로이드
샘플:
US$ 5.2/kg
1 kg(Min.Order)

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주문 샘플

Customized according to product drawings
맞춤 설정:
사용 가능

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맞춤형 요청

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배송비:

단위당 예상 운송비.







배송비 및 예상 배송 시간에 관한 정보입니다.
결제 방법:







 

초기 납부금



전액 지불
통화: 미국$
반품 및 환불: 제품 수령 후 최대 30일 이내에 환불을 신청할 수 있습니다.

사이클로이드 기어박스

사이클로이드 기어박스의 동력 전달 효율

사이클로이드 기어박스는 다른 유형의 기어박스에 비해 상대적으로 높은 동력 전달 효율을 제공합니다. 사이클로이드 기어박스의 효율은 설계, 부품 품질, 윤활 및 부하 조건 등 다양한 요소에 따라 달라집니다.

일반적으로 사이클로이드 기어박스의 동력 전달 효율은 85%에서 95% 사이입니다. 하지만 이는 여러 요인에 따라 달라질 수 있습니다.

  • 축소 단계 수: 다단식 사이클로이드 기어박스는 여러 기어의 맞물림 상호작용으로 인해 효율이 약간 떨어질 수 있습니다.
  • 품질 및 디자인: 잘 설계되고 정밀하게 제조된 사이클로이드 기어박스는 일반적으로 더 높은 효율을 나타냅니다.
  • 매끄럽게 하기: 적절한 윤활은 마찰을 줄이고 효율을 높이는 데 매우 중요합니다. 윤활이 부족하거나 윤활유의 성능이 저하되면 효율 손실이 발생할 수 있습니다.
  • 부하 조건: 부하와 토크가 높아지면 마찰이 증가하고 효율이 저하될 수 있습니다. 따라서 용도에 맞는 기어박스를 선택하는 것이 중요합니다.

다른 기어박스 유형에 비해 효율 손실이 약간 있지만, 소형화, 높은 토크 밀도 및 정밀한 동작 제어라는 이점이 많은 응용 분야에서 효율 고려 사항보다 더 중요한 경우가 많습니다.

사이클로이드 기어박스

정밀 응용 분야에서 사이클로이드 기어박스의 사용

사이클로이드 기어박스는 독특한 설계와 기능 덕분에 정밀 응용 분야에 매우 적합합니다. 정밀 환경에서 사이클로이드 기어박스가 사용되는 이유는 다음과 같습니다.

  • 높은 위치 정확도: 사이클로이드 기어박스는 높은 위치 정밀도를 제공하므로 정밀한 위치 지정 및 움직임이 필요한 응용 분야에 적합합니다.
  • 백래시 감소: 사이클로이드 기어박스 설계는 백래시를 최소화하여 기어 간 유격을 최소화합니다. 이는 정밀 응용 분야에서 정확도를 유지하는 데 매우 중요합니다.
  • 부드럽고 안정적인 움직임: 사이클로이드 기어박스는 미세한 작업과 정밀 기계에 필수적인 최소한의 진동으로 부드럽고 제어된 움직임을 제공합니다.
  • 컴팩트한 디자인: 컴팩트한 설계 덕분에 사이클로이드 기어박스는 성능 저하 없이 좁은 공간에도 통합할 수 있습니다. 이는 특히 공간이 제한적인 응용 분야에서 매우 유용합니다.
  • 반복 가능한 성능: 사이클로이드 기어박스는 일관되고 반복 가능한 성능을 제공하며, 이는 여러 사이클에 걸쳐 정밀도를 유지하는 데 필수적입니다.
  • 낮은 반동: 사이클로이드 기어박스의 낮은 백래시 특성은 최소한의 운동 손실을 보장하여 정밀한 성능에 기여합니다.
  • 높은 토크 밀도: 사이클로이드 기어박스는 크기가 작음에도 불구하고 높은 토크 부하를 처리할 수 있어 정밀도와 동력이 모두 요구되는 응용 분야에 적합합니다.
  • 마모 감소: 사이클로이드 기어의 구름 접촉 설계는 마모를 줄이고 기어박스의 수명을 연장시켜주며, 이는 시간이 지나도 일관된 성능을 요구하는 정밀 응용 분야에 매우 중요합니다.

전반적으로 사이클로이드 기어박스는 정확한 위치 지정, 제어된 동작 및 일관된 성능이 요구되는 정밀 응용 분야에 적합한 신뢰할 수 있는 선택입니다.

사이클로이드 기어박스

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. 사이클로이드 핀 또는 롤러: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. 외부 고정 링: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

중국 최고 판매 알루미늄 저압 주조 변속기 하우징 기어박스 제조업체 중국 최고 판매 알루미늄 저압 주조 변속기 하우징 기어박스 제조업체
CX 편집, 2023년 11월 14일