Product Description
Product Description
Reducer itself cannot produce power, is used between the prime mover and machine transmission machinery, is often used in industrial production of a transmission equipment, and its variety, functions, suitable for a variety of industrial production type. The role of the reducer can be summarized as 2 kinds, 1 is to play the role of reducing the speed, the other is the role of increasing the torque.
Detailed Photos
Product Parameters
| Output torque | 9 | 11 | 17 | 23 | 29 | 35 | 43 | 59 | 71 |
| Input speed | 1500 r/min | ||||||||
| B09 P(Kw) T(N.m) |
0.55 30 |
0.37 26 |
0.37 38 |
0.25 37 |
0.25 43 |
0.25 52 |
0.18 50 |
||
| B0 | 1.1 58 |
1.1 70 |
0.75 74 |
0.75 101 |
0.55 53 |
0.55 112 |
0.37 93 |
0.25 86 |
|
| B1 | 2.2 117 |
2.2 143 |
2.2 220 |
1.5 203 |
1.1 188 |
1.1 227 |
0.75 190 |
0.55 191 |
|
| B2 | 4 210 |
4 260 |
4 400 |
3 400 |
2.2 373 |
1.5 307 |
1.5 377 |
1.1 380 |
|
| B3 | 11 580 |
7.5 485 |
7.5 750 |
5.5 745 |
5.5 935 |
4 820 |
4 1571 |
2.2 765 |
|
| B4 | 11 713 |
11 1100 |
11 1485 |
7.5 1280 |
7.5 1540 |
5.5 1390 |
4 1390 |
||
| B5 | 18.5 1191.97 |
18.5 1842.13 |
18.5 2492.3 |
15 2547.94 |
15 3075.1 |
11 2770.52 |
7.5 2591.87 |
||
Certifications
Packaging & Shipping
Company Profile
Leading is a high-tech enterprise in ZheJiang Province, the 2 factories cover a total area of 25 mu, the registered capital of 20 million, with more than 30 doctor, master, bachelor, college and other high and intermediate professional and technical talents.
Mr.Wu Bing, the founder of the company, and his core team have started businesses in the feed industry for more than 30 years. The main computer factory automation control and management system, batching system, microscale, measuring equipment, robot palletizing packaging line.
The earliest batching system and full-screen computer control system in China were developed by the core team of the company, among which the batching system won the third prize of scientific and technological progress of the Commerce Department; the electrical control system project of the turnkey delivery feed plant.
In 2014, the company focused on the layout of China’s biological fermentation industry, dedicated on the research of equipment and production process, and provided customers with the design, development, manufacturing, installation of a complete set of fermentation production line turnkey project.
The company has 2 software product certificates, 6 software copyright certificates, 12 utility model patent certificates, 1 appearance design patent, 1 manufacturing measuring instrument license certificate.
The company cooperates with domestic CHINAMFG biotechnology companies to provide customers with a full set of solutions from biotechnology, process to equipment manufacturing, complete production line “handover key” project.
The company has provided different customers with fermentation equipment, production line process and solutions for special materials for many times.
FAQ
1. Can you supply OEM or ODM?
Answer: Yes, we do. We can manufacture the machines according to your exact requirements.
2. What is your delivery time?
Answer: Generally the delivery time is 7 – 15 days after down payment receiving. But the exact delivery time will depend on your quantity and your ordering time.
3. Will you dispatch engineers to our factory for installation or training?
Answer: Yes, we can arrange our engineers to customers’ factories for installation and training, and we will calculate all the cost to customers. If you have your own engineers team, we can supply you manual book and guide video, keep 24 hours online to cooperate your engineers to finish the installation and operation.
4. Can you also supply me related machines together?
Answer: Yes, we can. We can supply not only a complete production line, but also the upstream and downstream machines, such as grinding machines, packing machines etc. If you purchase other goods, you can also send your other goods to our factory for loading together.
5. What is the payment terms?
Answer: We accept 30% T/T as deposit and the balance by T/T before shipping. We can also accept L/C, D/A, D/P, T/T, Western Union, MoneyGram etc. based on different orders.
6. Can you guarantee your quality?
We purchase quality spare parts and raw materials which are produced by famous brand manufacturers, so that we can assure the quality of machines we supply to customers are high and reliable.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any disadvantages or limitations to using gear reducer systems?
While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:
1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.
2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.
3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.
4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.
5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.
6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.
7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.
8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.
Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
Can you explain the different types of gear reducers available in the market?
There are several types of gear reducers commonly used in industrial applications:
1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.
2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.
3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.
4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.
5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.
6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.
7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.
8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.
Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.
editor by CX 2024-04-03
