中国供应商Advance 120c齿轮箱,采用CCS摆线驱动,效率高

产品描述

Advance 120C Light High Speed Marine Gearbox for Boats 

120C marine gearbox possesses functions of speed reduction, ahead and astern, clutching and de-clutching, and bearing propeller thrust. Featuring in compact in structure, small in volume and light in weight, it can match high-speed engine to form ship power unit.

120C marine gearbox is suitable for small and medium boats such as yacht, traffic, passenger and cargo boats.
 

输入速度 1000-2500r/min
还原率 1.48,1.94,2.45 Trans. capacity 0.10kw/r/min
2.96 0.09kw/r/min
3.35 0.08kw/r/min
Control way Push-and-pull flexible shaft, electrically
Rated thrust 25KN
Center distance 180mm
L×W×H 432×440×650mm
Net weight 225kg
Flywheel 6135Ca,SAE14,11.5
Bell housing 6135Ca,SAE1,2,3

HCQ/HCA/HCM/HCV series light high-speed marine gearboxes self-developed by the company are designed of power ranging 20kW~2300kW, ratio ranging 1.5~3.5:1 and complete in specifications. Product with ‘Q’ in code is with cast iron housing, with ‘M’ aluminum housing and with ‘A’ and ‘V’ with down angle transmission structure. These products enjoy high market share, are widely used on various yacht, traffic boat, passenger boat. Product design and manufacturing capability are in national leading and international advanced level. Main features: 1. Possess functions of clutch & de-clutching, speed reduction and bearing propeller thrust; 2. Compact in structure, small in volume and light in weight; 3. High rated input speed and high manufacturing precision; 4. Good complete-machine performance, low noise and small vibration; 5. Match high-speed diesel engine, mainly used on medium-to-small high-speed boats; 6. Apply mechanical and automatic control, realizing local emergent control and remote control of the gearbox.

 
 

ADVANCE HCD800 – 3,429:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-HCD800-3,429
品牌 Advance
模型 HCD800
比率 3,429:1
力量 1530 HP @ 1800 RPM
Max. Power 1530 HP @ 1800 RPM
RPM Range 1000-1800
Rated propeller thrust 110 kn
N/n 0,85 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-00
Controls Mechanical
Pto Not available
Coupling size 21 /18 inch
Coupling type Rubber block drive, with alu. ring

DIMENSIONS

Vertical offset 450 mm
LxWxH 1056x1280x1341 mm
Net. weight 2200 kg

AVAILABLE ARRANGEMENTS

比率 3,96:1 3,429:1 4,167:1 4,391:1 4,905:1 5,474:1 5,889:1
Rate 0,85 hp/rpm 0,80 hp/rpm 0,75 hp/rpm 0,70 hp/rpm

ADVANCE 135A – 5,06:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-135A-5,06
品牌 Advance
模型 135A
比率 5,06:1
力量 212,4 HP @ 1800 RPM
Max. Power 236 HP @ 2000 RPM
RPM Range 1000-2000
Rated propeller thrust 29,4 kn
N/n 0,118 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-1
Controls Mechanical/ electrical
Pto Not available
Coupling size 14 inch
Coupling type Rubber block drive, with alu. ring

DIMENSIONS

Vertical offset 225毫米
LxWxH 578x744x830 mm
Net. weight 470 kg

AVAILABLE ARRANGEMENTS

比率 2,03:1 2,59:1 3,04:1 3,62:1 4,11:1 4,65:1 5,06:1 5,47:1 5,81:1
Rate 0,134 hp/rpm 0,125 hp/rpm 0,118 hp/rpm 0,103 hp/rpm 0,094 hp/rpm

ADVANCE HCD600A – 5,44:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-HCD600A-5,44
品牌 Advance
模型 HCD600A
比率 5,44:1
力量 972 HP @ 1800 RPM
Max. Power 1134 HP @ 2100 RPM
RPM Range 1000-2100
Rated propeller thrust 90 kn
N/n 0,54 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-00
Controls Mechanical
Pto Not available
Coupling size 21 /18 /14 inch
Coupling type Rubber block drive, with alu. ring/(high) flexible coupling

DIMENSIONS

Vertical offset 415 mm
LxWxH 745x1094x1271 mm
Net. weight 1550 kg

AVAILABLE ARRANGEMENTS

比率 3,32:1 4,7:1 4,18:1 4,43:1 5,44:1 5,71:1 5:1
Rate 0,65 hp/rpm 0,62 hp/rpm 0,54 hp/rpm 0,6 hp/rpm

ADVANCE HC400 – 4,06:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-HC400-4,06
品牌 Advance
模型 HC400
比率 4,06:1
力量 684 HP @ 1800 RPM
Max. Power 684 HP @ 1800 RPM
RPM Range 1000-1800
Rated propeller thrust 82 kn
N/n 0,38 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-0/sae-1
Controls Mechanical/ electrical
Pto Not available
Coupling size 18 /16 /14 inch
Coupling type Rubber block drive, with alu. ring/(high) flexible coupling

DIMENSIONS

Vertical offset 264 mm
LxWxH 843x950x890 mm
Net. weight 820 kg

AVAILABLE ARRANGEMENTS

比率 1,5:1 1,77:1 2,04:1 2,5:1 3,25:1 3,38:1 3,42:1 3:1 4,06:1 4,61:1 4,94:1
Rate 0,45 hp/rpm 0,38 hp/rpm 0,25 hp/rpm

ADVANCE D300A – 4:1

MEDIUM/HEAVY DUTY GEARBOX

Reference number A-D300A-4
品牌 Advance
模型 D300A
比率 4:1
力量 630 HP @ 1800 RPM
Max. Power 805 HP @ 2300 RPM
RPM Range 1000-2300
Rated propeller thrust 60 kn
N/n 0,35 hp/rpm

FEATURES & OPTIONS

Sae housing Without/sae-0/sae-1
Controls Mechanical/ electrical
Pto 可用的
笔记 If using flexible couping, rate will rise 8%
Coupling size 18 /16 /14 inch
Coupling type Rubber block drive, with alu. ring/(high) flexible coupling

DIMENSIONS

Vertical offset 355 mm
LxWxH 786x920x1040 mm
Net. weight 940 kg

AVAILABLE ARRANGEMENTS

比率 4,48:1 4:1 5,05:1 5,52:1 5,9:1 6,56:1 7,06:1 7,63:1
Rate 0,33 hp/rpm 0,35 hp/rpm 0,30 hp/rpm 0,25 hp/rpm 0,20 hp/rpm 0,17 hp/rpm

Main Data
 

输入速度 1000-2500r/min
还原率 4.00 Trans. capacity 0.257kw/r/min
4.48 0.243kw/r/min
5.05 0.221kw/r/min
5.52,5.90 0.184kw/r/min
6.56,7.06 0.147kw/r/min
7.63 0.125kw/r/min
Control way Push-and-pull flexible shaft, electrically, pneumatically
Rated thrust 60KN
Center distance 355mm
L×W×H 786×980×1041mm
Net weight 940kg
Flywheel 12V135,SAE18,16,14
Bell housing 12V135,SAE0,1

 

 
我们的服务

Pre-Sales Service

* Inquiry and consulting support. 
* Sample testing support. 
* View our Factory.

After-Sales Service

* Training how to instal the machine, training how to use the machine. 
* Engineers available to service machinery overseas.

 

model 比率 Rate
(HP/rpm)
引擎
speed(rpm)
overall
dimension
L*W*H(mm)
Net
重量
(kgs)
MARINE  GEARBOX  6 2.52  3.05  3.5 0.0044 1000~2100 350× 316× 482 58
MARINE  GEARBOX  16A 2.07  2.48  2.95  3.35  3.383 0.012 1000~2000 422× 325× 563 84
MARINE  GEARBOX  MD571 1.56  1.88  2.63 0.009~0.012 4000 281× 230× 221 15
MARINE  GEARBOX  MA100 1.6  2.0  2.55  3.11  3.59  3.88 0.006~0.009 1500~3000 236× 390× 420 75
MARINE  GEARBOX  MA125 2.03  2.46  3.04  3.57  4.05  4.39  4.7 0.011~0.02 1500~3000 291× 454× 485 115
MARINE  GEARBOX  MA142 1.97  2.52  3.03  3.54  3.95  4.5  5.06  5.47 0.013~0.03 1500~2500 308× 520× 140
MARINE  GEARBOX  40A 2.07  2.96  3.44 0.571~0.03 750~2000 414× 610× 620 225
MARINE  GEARBOX  MB170 1.97  2.52  3.03  3.54  3.96  4.50  5.06  5.47  5.88 0.571~0.039 1000~2500 485× 610× 656 240
MARINE  GEARBOX  HCU65 2.045  2.50  3.068  3.427 0.045 1000~2200 504× 600× 808 260
MARINE  GEARBOX  HC65 1.53  2.03  2.50  2.96 0.044~0.048 1000~2500 311× 460× 544 130
MARINE  GEARBOX  120B 2.03  2.81  3.73 0.044~0.088 750~1800 605× 744× 770 400
MARINE  GEARBOX  120C 1.48  1.94  2.45  2.96  3.35 0.08~0.1 1000~2500 352× 694× 650 225
MARINE  GEARBOX  MV100 1.23  1.62  2.07  2.52  2.87 0.08~0.1 1500~3000 390× 630× 580 220
MARINE  GEARBOX  HCV120 1.509  2.016  2.524 0.076~0.01 1500~2500 502× 600× 847 300
MARINE  GEARBOX  135 2.03  2.59  3.04  3.62  4.11  4.65  5.06  5.47  5.81 0.070~0.10 1000~2000 578× 744× 830 470
MARINE  GEARBOX  MB242 3.04  3.52  3.95  4.53  5.12  5.56  5.88 0.074~0.013 1000~2500 442× 744× 763 385
MARINE  GEARBOX  HC138 2.52  3.0  3.57  4.05  4.45 0.11 1000~2500 520× 792× 760 360
MARINE  GEARBOX  HC200 1.48  2.0  2.28 0.147 1000~2200 430× 744× 708 280
MARINE  GEARBOX  MB270A 4.05  4.53  5.12  5.50  5.95  6.39  6.82 0.088~0.147 1000~2500 594× 810× 868 675
MARINE  GEARBOX  HCV230 1.485  1.956  2.483 0.146~0.184 1000~2200 568× 620× 1571 450
MARINE  GEARBOX  HCQ300 1.06  1.46  2.05  2.38 0.235~0.250 1000~2300 533× 681× 676 360
MARINE  GEARBOX  300 2.04  2.54  3.0  3.53  4.1  4.61  4.94  5.44 0.125~0.257 1000~2300 638× 870× 864 740
MARINE  GEARBOX  D300 4.0  4.48  5.05  5.52  5.90  6.56  7.06  7.63 0.125~0.257 1000~2300 638× 920× 1040 880
MARINE  GEARBOX  T300 6.03  6.65  7.04  7.54  8.02 0.221~0.243 1000~2300 640× 920× 1110 1120
MARINE  GEARBOX  HCV400 1.388  2.0 0.274~0.30 1000~1800 780× 740× 1192 650
MARINE  GEARBOX  HC400 2.04  2.50  3.0  3.42  4.06 0.279~0.331 1000~1800 641× 890× 890 820
MARINE  GEARBOX  HCD400A 3.96  4.33  4.43  4.70  5.0  5.53  5.89 0.272~0.331 1000~1800 641× 950× 988 1100
MARINE  GEARBOX  HCT400A 6.096  6.49  6.93  7.42  7.95  8.40  9.0  9.47 0.243~0.331 1000~2100 784× 992× 1130 1450
MARINE  GEARBOX  HCT400A~1 8.15  8.69  9.27  9.94  10.60  11.46  12 0.262~0.331 1000~2100 869× 1100× 1275 1500
MARINE  GEARBOX  HC600A 2.0  2.48  3.0  3.58  3.89 0.40~0.48 1000~2100 745× 1094× 1126 1300
MARINE  GEARBOX  HCD600A 4.18  4.43  4.70  5.0  5.44  5.71 0.40~0.48 1000~2100 745× 1094× 1271 1550
MARINE  GEARBOX  HCT600A 6.06  6.49  6.97  7.51  8.04  8.66  9.35 0.28~0.44 1000~2100 805× 1094× 1271 1600
MARINE  GEARBOX  HCT600A~1 8.23  8.82  9.47  10.8  11.65  12.57 0.331~0.441 1000~2100 878× 1224× 1346 1700
MARINE  GEARBOX  750B 1.49  1.97  2.48  2.92 0.55 600~1200 1117× 850× 1170 1600
MARINE  GEARBOX  CHT800 5.57  5.68  5.93  6.43  6.86  7.33  7.84 0.515~0.625 800~1800 1056× 1280× 1425 2000
MARINE  GEARBOX  900 1.46  2.04  2.47  3.0  3.60  4.08  4.63  4.95 0.40~0.66 600~1600 1115× 850× 1310 1600

The delivery moment
We have closely related transportation companies, engineering logistics, containers, air freight, international railways. International ground transportation.
There are many ways to choose, and the shipping cost is even lower. Timeliness is higher.

Our Company

ZheJiang CZPT Power Technology Co., Ltd. is located in HangZhou City, ZheJiang Province. The KangMS POWER brand of the company has become a CZPT brand that has successfully operated in the field of power generation equipment.

Unified R & D and dedicated production

The R & D team at the ZheJiang headquarters formulates unified technical specifications and production processes based on advanced technology and innovative concepts. The production plant in HangZhou, China, through strict international management systems and standard production processes, manufactures high-quality KangMS POWER power generation equipment .

Unified research and development of high-quality production

The R & D and production team at ZheJiang headquarters, power generation equipment and related ancillary products are tailored to the needs of our customers with the purpose of durability and high reliability. Related products have been well received by customers at home and abroad.

Global sales and service network
ZheJiang CZPT Power Technology Co., Ltd. has always focused on providing Kans Ms POWER power system quality products and services to customers at home and abroad. The excellent performance of ZheJiang CZPT Power Technology Co., Ltd. can be seen in industries and projects such as highways, railways, post and telecommunications, water conservancy, airports, factories and mines, and high-rise buildings.

The company has increased its efforts to extend the industry horizontally and vertically. Not only has it vigorously developed “gas generator sets and system engineering, heavy oil power station construction, marine diesel generator sets, ship mainframes and oil supply systems”, and has provided fuel and gas power generation system technology and The full-service of the equipment also focuses on the field of new energy. In the research, development and application of new energy and high-efficiency energy-saving technologies and products, it has created new and characteristic industries, covering the efficient use of solar energy and the integration of biomass energy. Utilization and biogas projects, industrial waste gas, waste heat recovery and utilization, biogas, natural gas, coal bed gas, oilfield associated gas generation and other industrial development of power generation and engineering applications.

The company adapts to the new situation, comprehensively enhances the comprehensive competitiveness of the enterprise, and consistently implements and implements the whole process and all-round of enterprise management, and puts people-oriented, harmonious concepts and modern enterprise management systems in order to standardize and improve the internal management of enterprises. With the development needs of the enterprise, a high-tech, large-scale and strong group company has continuously demonstrated its unique charm and style, and continues to win customers by quality, base itself on the market with credibility, reward society with value, and CZPT the future with strength. Go hand in hand with all sectors of society to create brilliant!

 

应用: Marine
功能: Change Drive Direction, Speed Changing, Speed Reduction
布局: 旋轮线
硬度: 硬化的牙面
安装: 横版
步: 三步
定制化:
可用的

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定制请求

螺旋齿轮箱

如何使用旋风式变速箱

通常,摆线齿轮箱用于实现电机或泵的扭矩传递。这种齿轮箱因其诸多优于普通齿轮箱的优势而成为常用选择。其主要优势在于易于制造,这意味着它可以应用于各种不同的场合。然而,如果您想使用摆线齿轮箱,则需要了解一些相关知识,包括其工作原理、结构以及由此产生的动态和惯性效应。

动态和惯性效应

已有若干研究针对摆线齿轮的静态和动态特性展开。对这些特性的研究有助于摆线减速器的优化设计。
本文利用CZPT程序包研究了两级摆线减速器的动力学和惯性效应。此外,还建立了一种基于非线性接触动力学的摆线减速器新模型。该新模型旨在预测多种运行工况。
第一级和第二级摆线盘的法向激励接触力非常相似,但接触点的总变形却不同。这种差异主要是由于系统自身的振荡造成的。第二级摆线盘绕环形齿轮滚子旋转180°,该角度是扭矩载荷的重要来源。第一级和第二级摆线盘上的总激励力分别为1848 N和2068.7 N。
为了分析接触应力,研究了不同的齿轮轮廓。啮合密度被视为一项重要的设计准则。研究发现,较大的孔径会降低摆线盘的材料含量,从而导致更大的应力。
此外,通过改变几何参数,可以更有效地降低接触力。这可以通过沿圆盘宽度方向进行网格细化来实现。摆线圆盘对输出结果的影响最大。
摆线传动的效率随负载的增加而提高。摆线减速器的效率还取决于输入轴和摆线盘的偏心距。小负载下的效率曲线呈线性关系。然而,对于较大的负载,效率曲线会变得更加非线性。这是因为随着负载的增加,摆线减速器的刚度也会增加。

结构

尽管摆线齿轮箱看起来像一个复杂的工程谜题,但其结构实际上相当简单。关键部件包括底座、负载板和推力轴承。所有这些部件协同工作,构成了一个稳定、紧凑的齿轮箱。
底座为圆形截面,外缘环绕着数个圆柱形销钉。这些销钉固定在一个固定环上,该固定环使它们沿圆形路径运动。该固定环用作参考圆。圆的直径约为5毫米。
载荷板由一系列螺纹孔组成,这些螺纹孔距离中心15毫米,用于固定外部结构。载荷板必须绕X轴和Y轴旋转。
推力轴承位于载荷板上方。该轴承内径为35毫米,外径为52毫米。它用于实现绕Z轴的旋转。
摆线盘是摆线齿轮箱的核心部件。该盘片上设有用于驱动输出轴的销钉孔。这些孔比输出滚子销的孔径更大。此外,该盘片的偏心率也更小。
销轴通过滚销连接到摆线盘上。销轴采用特殊材料制成,可在高扭矩情况下为驱动装置提供机械支撑。销轴外径为9毫米。摆线盘有多个叶片,轴每旋转一周,叶片就转动一个。
摆线齿轮箱还有一个顶盖,用于固定各个部件。顶盖上有一个工具袋,并且带有螺纹,可以旋入壳体。螺旋齿轮箱

工作原理

在众多齿轮传动装置中,摆线齿轮箱广泛应用于重型机械和多轴机器人。它们高效、结构紧凑、传动比高,并且具有过载能力。
摆线盘由绕固定环销旋转的偏心轴驱动。摆线盘上的滚销与摆线盘上的孔啮合。这些滚销驱动摆线盘,摆线盘再将运动传递到输出轴。
与传统齿轮传动不同,摆线传动具有低齿隙和高扭转刚度,非常适合重载应用和各种传动技术。摆线盘质量轻、结构紧凑,也使其具有高效率和定位精度。
摆线盘在变速箱运动学中起着核心作用。它绕着一个固定的齿圈做圆周运动。当摆线盘被压向齿圈时,销轴与摆线盘啮合,滚子销绕着销轴旋转。这种旋转运动产生振动,并通过从动轴传递。
摆线盘通常设计成短摆线,以最大限度地减少偏心率。这可以降低高速运转时的不平衡力。理想情况下,摆线上的叶片数应小于周围销的数量。这可以减少赫兹接触应力。
与行星齿轮不同,摆线齿轮精度高,能够承受冲击载荷。它们的摩擦力小,齿面磨损也小。此外,它们的效率和承载能力也更高。
摆线齿轮的制造难度通常比渐开线齿轮更高。摆线齿轮不适用于齿轮级叠置。它们对制造精度要求极高。然而,由于其尺寸小、齿隙小、扭转刚度高、振动小,因此非常适合用于重型机械。

渐开线齿轮齿廓

几乎所有齿轮都采用渐开线齿形制造。摆线齿轮也采用这种齿形。与渐开线齿轮相比,摆线齿轮强度更高,能传递更大的动力。然而,它们的制造难度也更大,因此成本更高。
渐开线齿轮齿廓是一条光滑的曲线,它源自圆的渐开线。基圆的切线是渐开线上任意一点的法线。
这条曲线的特性使得渐开线齿轮能够将运动传递到垂直方向。它也是绳子末端从圆柱体上展开时所描绘的路径。
渐开线齿廓的优点在于易于加工。即使中心距存在偏差,它也能实现平滑啮合。这种齿廓也优于摆线齿廓,但并非在所有方面都是最佳选择。
摆线齿轮的齿形也由两条曲线构成。与渐开线齿轮不同,摆线齿轮的齿形半径是恒定的。摆线齿轮产生噪音的可能性较小,但其制造成本也更高。
渐开线齿轮由于只有一条曲线,因此更容易加工。摆线齿轮也可以用齿条式刀具加工,这降低了制造成本。然而,它们需要专业的设计。摆线齿轮也可以用包含小齿轮刀具的齿轮成形机加工。
满足齿轮啮合定律的齿廓有时被称为共轭齿廓。渐开线齿廓是其中最常见的。它能够实现恒定扭矩传递。螺旋齿轮箱

反弹

通常,摆线传动装置能提供高传动比且无齿隙。这是因为摆线盘由偏心轴驱动。旋转时,摆线盘绕着一个固定环旋转。该固定环的旋转也独立于重心。
为了减小偏心率,摆线盘通常会被缩短。这有助于最大限度地减少高速运转时可能出现的不平衡力。此外,摆线盘的传动比也比传统齿轮更大,从而提供更高的定位精度。
摆线传动装置还具有很高的扭转刚度。这使其具有更强的抗扭韧性和抗冲击能力。这在很多情况下都非常重要,例如在重载应用中。
摆线驱动器的质量也更轻。这些优势使其成为所有驱动技术的理想选择。这种设计还具有更高的扭转刚度和更长的使用寿命。此外,这些驱动器的体积也小得多。
摆线传动装置也用于降低速度。由于摆线具有很高的扭转刚度,因此也具有很高的定位精度。
摆线传动装置非常适用于多种应用,包括电动机、发电机和泵电机。它们还具有很高的抗冲击载荷能力,这在很多应用中都至关重要。这种设计非常适合需要在紧凑结构中实现大传动比的应用。
摆线传动装置的另一个优点是能够最大限度地减小配合部件之间的间隙。这有助于消除干涉并确保紧密配合。这一点在齿轮箱中尤为重要。此外,它还允许使用称重传感器和电位计来确定齿轮箱的齿隙。
中国供应商Advance 120c齿轮箱,采用CCS摆线驱动,效率高中国供应商Advance 120c齿轮箱,采用CCS摆线驱动,效率高
editor by CX 2023-04-18