Produktbeskrivelse
Produktbeskrivelse
Compact and Lightweight Cycloidal Pin Wheel Reducer Gearbox Unit WRD-6E Fubao
Cycloidal Pin Wheel Reducer gearbox unit Installed with radial thrust ball bearings, so it can support external load, torque rigidity, large allowable torque, can reduce the number of components required, easy installation. The revolution speed of WRV gears is slower and vibration is reduced, which can reduce the motor structure (input gear) and inertia.
Cycloidal Pin Wheel Reducer gearbox unit High precision, high rigidity, high torque, high load and other characteristics realize hollow design at the same time. After being hollowed out, the ease of use of the product is improved due to the variety of piping and cable layout options.
De Cycloidal Pin Wheel Reducer gearbox unit is developed on the basis of the traditional needle wheel reducer. It not only overcomes the shortcomings of the general needle pendulum transmission, but also has more advantages, such as long life, stable precision, high efficiency, smooth transmission, small size, Light weight, large reduction ratio range, etc. This RV reducer from FUBAO adopts a double support support mechanism and a pinwheel mechanism, even if a torque up to 6 times the rated torque is applied, the product will not be damaged, and the torsional rigidity is very large. Small backlash, small volume, large torque. In order to directly support large loads, main bearings (large angular contact ball bearings) are installed inside.
Cycloidal Pin Wheel Reducer gearbox unit mainly has the following characteristics:
A. Main bearing built-in mechanism
1. Improved reliability;
2. Total cost reduction;
3. Radial thrust ball bearings are installed, so they can support external loads, and the moment rigidity and allowable moment are large, which can reduce the number of required components;
4. The use of couplings and motor flanges makes the installation of the motor very simple.
B. 2-stage deceleration mechanism
1. Small vibration;
2. The revolution speed of the gear is slowed down, the vibration is reduced, and the direct connection part of the motor (input gear) can be reduced, and the inertia can be reduced.
C. Double column support mechanism
1. High torsional rigidity;
2. Strong impact resistance;
3. The crank shaft is supported by double columns in the reducer.
D. Rolling contact mechanism
1. Excellent starting power;
2. Small abrasion and long service life;
3. Small backlash (1arc.min).
Produktparametre
| WRD-E series | Specifikationer | WRD20E | WRD20E | WRD40E | WRD80E | WRD110E | WRD160E | WRD320E | WRD450E |
| Nominelt udgangsmoment | 196 | 882 | 1666 | 2156 | 2156 | 3920 | 7056 | 8820 | |
| Reduktionsforhold | 31~103 | 57~161 | 57~153 | 57~153 | 81~161 | 81~171 | 81~185 | 81~171 | |
| Modreaktion | <=1 | ||||||||
| WRD-C series | Specifikationer | WRD-10C | WRD-27C | WRD-50C | WRD-100C | WRD-200C | WRD-320C |
| Nominelt udgangsmoment | 686 | 980 | 1764 | 2450 | 8820 | 2 0571 | |
| Reduktionsforhold | 81~243 | 100~233 | 109~240 | 101~258 | 106~245 | 115~253 | |
| Modreaktion | <=1 | ||||||
Detaljerede billeder
Application Case
Firmaprofil
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
Ofte stillede spørgsmål
Q: Udskiftningstid for fedt til hastighedsreducer
A: Når der anvendes en passende mængde fedt og reduktionsgear, er standardudskiftningstiden 20.000 timer afhængigt af fedtets ældningstilstand. Derudover skal fedtet, når det er plettet eller bruges under omgivende temperaturforhold (over 40ºC), kontrolleres for ældning og tilsmudsning af fedtet, og udskiftningstiden skal angives.
Q: Leveringstid
A: Fubao har en produktionsbase på over 2000 enheder, en daglig produktion på over 1000 enheder, standardmodeller leveres inden for 7 dage efter levering.
Q: Valg af reduktionsgear
A: Fubao tilbyder professionel vejledning i produktvalg med højere produktmatchningsgrad, højere omkostningseffektivitet og højere udnyttelsesgrad.
Q: Anvendelsesområde for reducer
A: Fubao har et professionelt forsknings- og udviklingsteam, komplet kategoridesign, kan matche enhver stepmotor, servomotor, mere præcis matchning.
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Forsendelsesomkostninger:
Estimeret fragt pr. enhed. |
Skal forhandles |
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| Anvendelse: | Motor, Machinery, Agricultural Machinery, Robot Arm |
|---|---|
| Hårdhed: | Hærdet tandoverflade |
| Installation: | Vertikal type |
| Tilpasning: |
Tilgængelig
| Tilpasset anmodning |
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Fordele ved at bruge en cykloidal gearkasse
Cykloidale gearkasser tilbyder adskillige fordele, der gør dem velegnede til forskellige anvendelser:
- Høj momenttæthed: Cycloidal gearb
Maintenance Requirements for Cycloidal Gearboxes
Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:
- Smøring: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
- Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
- Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
- Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
- Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
- Temperaturovervågning: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
- Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
- Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.
Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.
oxes provide a high torque output relative to their size and weight. This makes them ideal for applications where space is limited, and high torque is required.
- Kompakt design: De
Materialer anvendt til fremstilling af cykloidale gearkasser
Cykloidale gearkasser er konstrueret af en række forskellige materialer for at sikre holdbarhed, styrke og effektiv drift. Nogle almindelige materialer, der anvendes, omfatter:
- Stål: Stål er et populært valg på grund af dets høje styrke og holdbarhed. Det kan modstå tunge belastninger og har fremragende slidstyrke, hvilket gør det velegnet til industrielle anvendelser.
- Aluminium: Aluminium er valgt for dets lette egenskaber og korrosionsbestandighed. Det bruges ofte i applikationer, hvor vægt er en faktor, såsom luftfart og robotteknologi.
- Støbejern: Støbejern tilbyder god varmeafledning og er kendt for sin høje modstandsdygtighed over for slid og stød. Det bruges almindeligvis i tunge applikationer, der kræver højt drejningsmoment og styrke.
- Legeringer: Forskellige legeringskombinationer kan bruges til at forbedre specifikke egenskaber såsom korrosionsbestandighed, varmebestandighed og styrke.
- Plast og kompositter: I nogle tilfælde kan plast- eller kompositmaterialer anvendes, især i applikationer, hvor lav støj, let konstruktion og korrosionsbestandighed er afgørende.
Materialevalget afhænger af faktorer som applikationens drejningsmoment, hastighed, miljøforhold og ønskede ydeevneegenskaber. Hvert materiale tilbyder et unikt sæt fordele, der gør det muligt at tilpasse cykloidale gearkasser til at imødekomme forskellige industrielle behov.
unique arrangement of cycloidal pins and lobed profiles results in a compact gearbox design. This is advantageous when dealing with constrained installation spaces.
- Jævn og præcis bevægelse: Cykloidal bevægelse genererer jævn og kontrolleret bevægelse, hvilket gør disse gearkasser velegnede til applikationer, der kræver præcis positionering, såsom robotteknologi og automatisering.
- Høj stødbelastningskapacitet: De mange kontaktpunkter mellem de cykloidale stifter og fligerne fordeler belastningen, hvilket gør det muligt for cykloidale gearkasser at håndtere pludselige stød og overbelastninger effektivt.
- Eliminering af tilbageslag: Cykloidale gearkasser udviser minimal slør på grund af deres bevægelses natur. Dette er fordelagtigt i applikationer, hvor præcis bevægelsesomvending er afgørende.
- Høj effektivitet: Den rullende kontakt mellem stifterne og fligerne bidrager til effektiv kraftoverførsel, hvilket resulterer i relativt høje effektivitetsniveauer.
- Reduceret slid og støj: Den rullende bevægelse i cykloidale gearkasser fører til reduceret slid på komponenter, hvilket resulterer i lavere vedligeholdelseskrav og mere støjsvag drift.
- Alsidighed: Cykloidale gearkasser kan håndtere en bred vifte af udvekslingsforhold og hastigheder, hvilket gør dem velegnede til forskellige industrielle og automatiseringsapplikationer.
På grund af disse fordele anvendes cykloidale gearkasser ofte i robotteknologi, automatisering, pakkemaskiner, transportbånd og andre applikationer, hvor kompakthed, højt drejningsmoment og præcis bevægelse er afgørende.
redaktør af CX 2023-08-30
