Produktbeskrivelse
Oversigt
Produktbeskrivelse
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Fordele
- Absorption of very high torques og axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Funktioner
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
| Garanti: 1 år | Weight (KG): 500 kg |
| Place of Origin: HangZhou, China |
Geararrangement: helical |
| ratio: 8-20 |
Udgangsmoment: 2*176 |
| standard: JB/T8853-2001 |
Certifikat: CE |
| Heat treatment: High-frequency Hardening |
Efficiency: 94%~98% (afhænger af transmissionstrinnet) |
| Customized support:OEM ODM | Materiale for indgangs-/udgangsaksel 40Cr |
| Package: Wooden case |
Mount position: Flange, hollow shaft, CHINAMFG shaft |
| After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
| Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
| Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
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Packing: wooden case packing |
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| Port: HangZhou Port |
Applikationer
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
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24-hour Hotline
No matter when and where to call we can find our service to you.
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Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Udstilling
Certifikat
Virksomhedsprofil
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
Ofte stillede spørgsmål
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
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| Anvendelse: | Motor, Maskiner |
|---|---|
| Fungere: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Increase |
| Layout: | Cykloidal |
| Prøver: |
US$ 3600/Piece
1 stk. (min. ordre) | Bestil prøve |
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| Tilpasning: |
Tilgængelig
| Tilpasset anmodning |
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Forsendelsesomkostninger:
Estimeret fragt pr. enhed. |
om forsendelsesomkostninger og forventet leveringstid. |
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| Betalingsmetode: |
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Første betaling Fuld betaling |
| Valuta: | US$ |
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| Returnering og refusion: | Du kan ansøge om refusion i op til 30 dage efter modtagelse af produkterne. |
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Beregning af reduktionsforhold i en cykloidal gearkasse
Reduktionsforholdet i en cykloidal gearkasse kan beregnes ved hjælp af følgende formel:
Reduktionsforhold = (Antal indgangsben + Antal udgangsben) / Antal udgangsben
I en cykloidgearkasse griber indgangsstifterne ind i knastskivens lappe, mens udgangsstifterne griber ind i udgangsrotorens cykloidstifter. Reduktionsforholdet bestemmer forholdet mellem antallet af indgangs- og udgangsstifter, der er aktiveret på et givet tidspunkt.
Hvis for eksempel en cykloidal gearkasse har 7 indgangsben og 14 udgangsben aktiveret, ville reduktionsforholdet være:
Reduktionsforhold = (7 + 14) / 14 = 1,5
Det betyder, at for hver omdrejning af indgangsstifterne vil udgangsrotoren fuldføre 1,5 omdrejninger. Reduktionsforholdet er en nøgleparameter, der påvirker udgangshastigheden og drejningsmomentet for den cykloidale gearkasse.

Samling og demontering af en cykloidal gearkasse
Samling og adskillelse af en cykloidal gearkasse kræver omhyggelig opmærksomhed på detaljer og præcision. Processen kan variere afhængigt af gearkassens specifikke design, men de generelle trin involverer:
- Forberedelse: Saml alt nødvendigt værktøj, komponenter og sikkerhedsudstyr til monterings- eller demonteringsprocessen. Sørg for et rent og organiseret arbejdsområde.
- Demontering: For at adskille en cykloidal gearkasse skal du følge disse trin:
- Fjern alle eksterne komponenter eller dæksler for at få adgang til gearkassens indvendige dele.
- Identificér og marker placeringen af alle komponenter til genmontering.
- Løsn alle låsemekanismer eller fastgørelseselementer, der holder gearkassens komponenter sammen.
- Fjern hver komponent forsigtigt, startende fra de yderste lag og bevæg dig indad.
- Rengøring og inspektion: Rengør alle komponenter grundigt med passende rengøringsmidler. Undersøg hver del for slid, skader eller tegn på nedbrydning. Udskift alle komponenter, der er slidte eller beskadigede.
- Genmontering: Følg disse trin for at samle den cykloidale gearkasse:
- Start med at samle de indvendige komponenter i omvendt rækkefølge af adskillelsen.
- Påfør smøring på gearene og andre bevægelige dele som anbefalet af producenten.
- Følg markeringerne under demonteringen for at sikre korrekt placering og justering af komponenterne.
- Fastgør gradvist hver komponent med de passende fastgørelseselementer, og sørg for korrekt momentindstillinger.
- Sæt eventuelle eksterne dæksler eller komponenter på igen, der blev fjernet tidligere.
- Testning: Efter genmontering skal der udføres funktionstests for at sikre, at gearkassen fungerer problemfrit og problemfrit. Kontroller for unormale lyde, vibrationer eller uregelmæssige bevægelser.
- Slutkontroller: Dobbelttjek alle fastgørelseselementer, forbindelser og justeringer. Bekræft, at gearkassen fungerer som tilsigtet og opfylder ydelsesspecifikationerne.
- Dokumentation: Hold detaljerede optegnelser over monteringsprocessen, herunder momentindstillinger, markeringer og eventuelle justeringer foretaget under genmontering. Denne dokumentation vil være nyttig til fremtidig vedligeholdelse eller reparationer.
Det er vigtigt at bemærke, at cykloidale gearkasser kan have komplekse designs, og den nøjagtige procedure for montering og afmontering kan variere. Se altid producentens dokumentation og retningslinjer for specifikke instruktioner relateret til din gearkassemodel.

Industries Benefiting from Cycloidal Gearboxes
Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:
- Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
- Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
- Fremstilling: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
- Luftfart: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
- Medicinsk udstyr: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
- Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.
These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.


redaktør af CX 2024-04-22