中国批发商高扭矩RV减速器摆线齿轮箱,适用于机器人手臂行星齿轮箱

产品描述

Details Photos:

1. Hollow mechanism, which can insert cables inside the reducer, so as to realize the space-saving design of the device
2. Built-in mechanism of the main bearing: the reliability is improved and the total cost is reduced
3. Angular contact ball bearings are installed, so they can support external loads. Because of its high rigidity and large moment bearing capacity, it can be applied to rotating shafts; It can reduce the number of components required; Easy installation
4.2-stage reduction mechanism: small vibration, small gD2, the slow revolution speed of RV gear, reduced vibration, reduced motor direct junction (input gear), and inertia
5. Double column support mechanism: high torsional rigidity; Strong impact resistance (500% of rated torque); The crankshaft can be supported by 2 columns
6. Rolling contact mechanism: excellent starting efficiency; Small wear and long service life; Small backlash (1arc. Min.); Use of rolling bearings
7. Needle gear mechanism: small backlash (1arc. Min.), strong impact resistance (500% of rated torque), and more simultaneous meshing of RV gear and needle teeth

优势:
1. Large torsional rigidity, high torque
2. Dedicated technical personnel can be on the go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

HangZhou CZPT Technology Co., Ltd. was established in 2014. Based on long-term accumulated experience in mechanical design and manufacturing, various types of harmonic reducers have been developed according to the different needs of customers. The company is in a stage of rapid development. , Equipment and personnel are constantly expanding. Now we have a group of experienced technical and managerial personnel, with advanced equipment, complete testing methods, and product manufacturing and design capabilities. Product design and production can be carried out according to customer needs, and a variety of high-precision transmission components such as harmonic reducers and RV reducers have been formed; the products have been sold in domestic and global(Such as USA, Germany, Turkey, India) and have been used in industrial robots, machine tools, medical equipment, laser processing, cutting, and dispensing, Brush making, LED equipment manufacturing, precision electronic equipment, and other industries have established a good reputation.
In the future, Hongwing will adhere to the purpose of gathering talents, keeping close to the market, and technological innovation, carry CZPT the value pursuit in the field of harmonic drive&RV reducers, seek the common development of the company and the society, and quietly build itself into a CZPT brand with independent intellectual property rights. Quality supplier in the field of precision transmission”.

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

HST-I Parameter:

Rating table
Output speed (rpm) 5 10 15 20 25 30 40 50 60
模型 Speed ratio code R
Speed ratio
Output torque (nm)
Input capacity (kw)
轴旋转 壳体旋转
RV-10C 27 27 26 136
/ 0.09
111
/ 0.16
98
/ 0.21
90
/ 0.25
84
/ 0.29
80
/ 0.34
73
/ 0.41
68
/ 0.47
65
/ 0.54
RV-27C 36.57 1,390/38 1352/38 368
/ 0.26
299
/ 0.42
265
/ 0.55
243
/ 0.68
227
/ 0.79
215
/ 0.90
197
/ 1.10
184
/ 1.29
174
/ 1.46
RV-50C 32.54 1,985/61 1924/61 681
/ 0.48
554
/ 0.77
490
/ 1.03
450
/ 1.26
420
/ 1.47
398
/ 1.67
366
/ 2.04
341
/ 2.38
 
RV-100C 36.75 36.75 35.75 1,362
/ 0.95
1,107
/ 1.55
980
/ 2.05
899
/ 2.51
841
/ 2.94
796
/ 3.33
730
/ 4.08
   
RV-200C 34.86 1,499/43 1456/43 2,724
/ 1.90
2,215
/ 3.09
1,960
/ 4.11
1,803
/ 5.04
1,686
/ 5.88
1,597
/ 6.69
     
RV-320C 35.61 2,778/78 2700/78 4,361
/ 3.04
3,538
/ 4.94
3,136
/ 6.57
2,881
/ 8.05
2,690
/ 9.41
       
RV-500C 37.34 3,099/83 3016/83 6,811
/ 4.75
5,537
/ 7.73
4,900
/ 10.26
4,498
/ 12.56
         
Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions.
2. Calculate the input capacity (kW) by the following formula.
Input capacity (kW)=2π*N*T/60*η/100*10*10*10 N: output speed (RPM)
T: output torque (nm)
η =  75: reducer efficiency (%)
The input capacity is the reference value.
3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor.
(refer to low-temperature characteristics)

T0
额定扭矩
(note. 7)
N0
Rated output speed
K
Rated life
TS1
Allowable starting and stopping torque
TS2
Instantaneous maximum allowable torque
NS0
Allowable maximum output speed
(Note 1)
反弹 Empty range MAX. Angle transfer Error MAX. Start efficiency represents the value MO1
MO1. Permissible moment (Note.4)
MO2
Momstant moment Permissible moment
Wr
Allowable radial load (Note.9)

Converted value of inertia moment input shaft
(note. 5)
Moment of inertia I
(I = GD2 / 4) standard center gear
重量
(牛米) (转/分) (h) (牛米) (牛米) (转/分钟) (arc.sec.) (arc.min.) (arc.sec.) (%) (牛米) (牛米) (N) (kgm2) (kgm2) (千克)
98 15 6,000 245 490 80 1.0 1.0 70 75 686 1,372 5,755 1.38×10-5 0.678×10-3 4.6
264.6 15 6,000 662 1,323 60 1.0 1.0 70 80 980 1,960 6,520 0.550×10-4 0.563×10-3 8.5
490 15 6,000 1,225 Bolt fastening 2,450 50 1.0 1.0 60 75 1,764 3,528 9,428 1.82×10-4 0.363×10-2 14.6
Through-hole bolt fastening 1,960
980 15 6,000 2,450 Bolt fastening 4,900 40 1.0 1.0 50 80 2,450 4,900 11,802 0.475×10-3 0.953×10-2 19.5
Through-hole bolt fastening 3,430
1,960 15 6,000 4,900 Bolt fastening 9,800 30 1.0 1.0 50 80 8,820 17,640 31,455 1.39×10-3 1.94×10-2 55.6
Through-hole bolt fastening 7,350
3,136 15 6,000 7,840 15,680 25 1.0 1.0 50 85 20,580 39,200 57,087 0.518×10-2 0.405×10-1 79.5
4,900 15 6,000 12,250 24,500 20 1.0 1.0 50 80 34,300 78,400 82,970 0.996×10-2 1.014×10-1 154
 
4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram.
5. For moment stiffness and torsion stiffness, please refer to the inclination angle and torsion angle calculation.
6. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82).
7. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use.
8. When the radial load is within dimension B, please use it within the allowable radial load range.

APPLICATIONS:

FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2)传动比或输出速度
3)工作条件和连接方式
4)质量和已安装机器名称
5)输入模式和输入速度
6)电机品牌型号或法兰盘及电机轴尺寸
 

应用: 发动机、摩托车、机械、农业机械
硬度: 硬化的牙面
安装: 横版
布局: 同轴
齿轮形状: 圆柱齿轮
步: 单步
示例:
US$ 600/Piece
1 件(最低订购量)

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摆线齿轮箱

摆线齿轮箱在精密应用中的应用

由于其独特的设计和性能,摆线齿轮箱非常适合精密应用。以下是它们在精密应用中使用的原因:

  • 高定位精度: 摆线齿轮箱具有很高的定位精度,因此适用于需要精确定位和运动的应用。
  • 减少反冲: 摆线齿轮箱的设计最大限度地减少了齿隙,确保齿轮间的间隙最小。这对于在精密应用中保持精度至关重要。
  • 平稳可控的运动: 摆线齿轮箱提供平稳可控的运动,振动极小,这对于精细操作和精密机械至关重要。
  • 紧凑型设计: 其紧凑的设计使得摆线齿轮箱能够集成到狭小的空间内,而不会牺牲性能。这在空间受限的应用中尤为重要。
  • 可重复的性能: 摆线齿轮箱提供稳定、可重复的性能,这对于在多个循环中保持精度至关重要。
  • 低反弹: 摆线齿轮箱的低背隙特性确保了最小的运动损失,从而保证了其精密性能。
  • 高扭矩密度: 尽管摆线齿轮箱体积小巧,但可以承受高扭矩负载,因此适用于既需要精度又需要功率的应用。
  • 减少磨损: 摆线齿轮的滚动接触设计减少了磨损,延长了齿轮箱的使用寿命,这对于需要长期保持稳定性能的精密应用至关重要。

总的来说,摆线齿轮箱是精密应用的可靠选择,它能够实现精确定位、可控运动和稳定的性能。

定制化:
可用的

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定制请求

摆线齿轮箱

摆线齿轮箱设计的各种变化

摆线齿轮箱有多种设计和配置,以满足不同的应用需求。一些常见的类型包括:

  • 单阶段与多阶段: 摆线齿轮箱可设计为单级或多级系统。单级设计提供较低的传动比,适用于扭矩需求适中的应用。多级设计提供较高的传动比,用于需要更高扭矩输出的应用。
  • 输入输出装置: 摆线齿轮箱可以采用多种输入输出轴布置方式,包括同轴、直列和直角布置。这些布置方式决定了输入轴和输出轴之间的相对位置。
  • 尺寸和扭矩容量: 为了满足各种扭矩和功率需求,有多种尺寸的摆线齿轮箱可供选择。较小尺寸的齿轮箱适用于空间有限的应用,而较大尺寸的齿轮箱则可承受更高的扭矩负载。
  • 安装方式: 摆线齿轮箱安装方式灵活,包括底座安装和法兰安装。这使得它们能够轻松集成到不同类型的机械设备中。
  • 材料选择: 根据应用需求,摆线齿轮箱可采用多种材料制造,例如钢、铝和合金。材料的选择会影响齿轮箱在不同环境下的耐用性和性能。
  • 反冲抑制机制: 一些摆线齿轮箱具有增强型反向间隙减小机构,以进一步提高运动控制应用中的精度和准确度。

这些设计上的差异使得摆线齿轮箱能够根据具体的应用需求进行定制,使其成为适用于各种行业和机械的多功能解决方案。

摆线齿轮箱

摆线齿轮原理

摆线齿轮传动是一种利用摆线盘独特形状实现运动传递的机构。其原理涉及两个主要部件之间的相互作用: 输入光盘 以及 输出光盘.

输入盘片上有带销钉的凸缘,输出盘片上有带对应孔的凸缘。两个盘片上的凸缘并非完美的圆形,而是呈摆线形状。当​​输入盘片旋转时,其凸缘上的销钉会与输出盘片凸缘上的孔啮合。

当输入盘旋转时,销钉沿摆线路径运动,带动输出盘旋转。销钉与孔之间的相互作用实现了平稳连续的运动传递。独特的摆线轮廓确保销钉与孔之间始终至少有一个接触点,从而实现高效的扭矩传递并减少磨损。

摆线齿轮传动装置具有扭矩容量大、结构紧凑、运动精度高等优点。然而,由于其部件形状复杂且啮合连续,摆线齿轮箱的制造和装配可能非常复杂。

中国批发商高扭矩RV减速器摆线齿轮箱,适用于机器人手臂行星齿轮箱	中国批发商高扭矩RV减速器摆线齿轮箱,适用于机器人手臂行星齿轮箱
editor by CX 2023-08-29