Toote kirjeldus
Specifics Pictures:
1.It is outfitted with an angular make contact with ball bearing, so it can help the exterior load with the rigid instant and large allowable minute
two.Effortless assemble, modest vibration
three.It can decrease the motor straight junction (input gear) and inertia
4.Huge torsional rigidity
five.Sturdy affect resistance (five hundred% of rated torque)
6.The crankshaft is supported by 2 columns in the reducer
7.Exceptional commencing efficiency & Tiny use and prolonged support existence
eight.Small backlash (1arc. Min.) & Use rolling bearing
nine.Powerful affect resistance (five hundred% of rated torque)
10.The number of simultaneous engagements amongst RV gear and needle tooth is big
Positiivsed küljed:
1. Higher precision, substantial torque
2. Devoted complex personnel can be on the go to give design options
three. Factory direct income wonderful workmanship sturdy good quality assurance
four. Solution high quality problems have a one-calendar year guarantee time, can be returned for replacement or restore
Business profile:
HangZhou CZPT Engineering Co., Ltd. was proven in 2014. Primarily based on long-expression accrued experience in mechanical design and style and manufacturing, various sorts of harmonic reducers have been created according to the diverse needs of consumers. The firm is in a phase of fast growth. , Products and staff are continually expanding. Now we have a group of experienced technical and managerial personnel, with sophisticated equipment, full tests approaches, and solution producing and design abilities. Solution design and generation can be carried out in accordance to buyer demands, and a range of large-precision transmission factors such as harmonic reducers and RV reducers have been fashioned the items have been bought in domestic and international(Such as United states of america, Germany, Turkey, India) and have been utilised in industrial robots, machine instruments, healthcare equipment, laser processing, slicing, and dispensing, Brush producing, LED tools production, precision digital gear, and other industries have established a excellent popularity.
In the potential, Hongwing will adhere to the purpose of accumulating talents, trying to keep close to the market, and technological innovation, have CZPT the price pursuit in the subject of harmonic generate&RV reducers, find the frequent growth of the business and the society, and quietly build by itself into a CZPT model with impartial intellectual residence legal rights. High quality supplier in the field of precision transmission”.
Strength factory:
Our plant has an total campus The quantity of workshops is all around three hundred Whether it truly is from the creation of uncooked materials and the procurement of raw resources to the inspection of finished merchandise, we are undertaking it ourselves. There is a comprehensive production method
Parameeter:
| Rated Table | ||||||||||||||
| Output rotational pace (rpm) | 5 | 10 | 15 | 20 | kakskümmend viis | 30 | nelikümmend | viiskümmend | 60 | |||||
| Mudel | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the potential (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / .07 |
81 / .eleven |
72 / .15 |
66 / .19 |
62 / .22 |
58 / .25 |
54 / .30 |
50 / .35 |
47 / .forty |
||
| nelikümmend kolm | 43 | 42 | ||||||||||||
| 53.5 | 53.5 | 52. viis | ||||||||||||
| viiskümmend üheksa | 59 | 58 | ||||||||||||
| seitsekümmend üheksa | 79 | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | 57 | 57 | 56 | 231 / .16 |
188 / .26 |
167 / .35 |
153 / .43 |
143 / .fifty |
135 / .fifty seven |
124 / .70 |
115 / .eighty one |
110 / .ninety two |
||
| kaheksakümmend üks | 81 | 80 | ||||||||||||
| sada viis | sada viis | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | viiskümmend seitse | 56 | 572 / .40 |
465 / .sixty five |
412 / .86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.forty |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | viiskümmend seitse | 56 | 1,088 / .76 |
885 / 1.24 |
784 / 1.64 |
719 / 2.01 |
672 / 2.35 |
637 / 2.sixty seven |
584 / 3.26 |
546 / 3.eighty one |
517 / 4.33 |
||
| 81 | 81 | 80 | ||||||||||||
| a hundred and one | 101 | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | kaheksakümmend üks | 81 | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.sixty seven |
804 / 4.forty nine |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| sada seitsekümmend viis | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | kaheksakümmend üks | 80 | 2,176 / 1.52 |
1,774 / 2.48 |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.69 |
1,274 / 5.34 |
|||||
| a hundred and one | one zero one | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 145 | sada nelikümmend viis | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | kaheksakümmend üks | 81 | 80 | 4,361 / 3.04 |
3,538 / 4.ninety four |
3,136 / 6.fifty seven |
2,881 / 8.05 |
2,695 / 9.forty one |
2,548 / ten.7 |
|||||
| a hundred and one | sada üks | 100 | ||||||||||||
| 118.5 | 118.five | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | 81 | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.ninety five |
4,410 / 9.24 |
4,047 / 11.3 |
3,783 / thirteen.2 |
||||||
| one zero one | a hundred and one | 100 | ||||||||||||
| 118.five | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.eight | 2013/13 | 2000/thirteen | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/7 | 1340/7 | ||||||||||||
| Notice: 1. The allowable output speed is influenced by obligation cycle, load, and ambient temperature. When the allowable output velocity is earlier mentioned NS1, please seek the advice of our company about the safeguards. two. Determine the input ability (kW) by the subsequent formulation. |
||||||||||||||
| Input capability (kW) =(2π*N*T)/(sixty*η/one hundred*10*ten*10) | N: output speed (RPM) T: output torque (nm) η = 75: reducer efficiency (%) |
|||||||||||||
| The input potential is the reference worth. three. When making use of the reducer at a minimal temperature, the no-load running torque will boost, so please shell out attention when selecting the motor. (refer to p.93 reduced-temperature characteristics) |
||||||||||||||
| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated existence |
TS1 Allowable starting and halting torque |
TS2 Instantaneous maximum allowable torque |
NS0 Allowable optimum output speed (Remark .1) |
Tagasilöök | Empty length MAX. | Angle transmission mistake MAX. | A agent benefit of starting up performance | MO1 Allowable minute (Remark .4) |
MO2 Instantaneous greatest allowable instant |
Wr Allowable radial load (Remark .ten) |
Mina Converted price of inertia minute input shaft (Remark .5) |
Kaal |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (p/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1. viis | 1. viis | 80 | 70 | 196 | 392 | 2,one hundred forty | two.63×10-six | 2.five |
| two.00×10-6 | ||||||||||||||
| 1.53×10-six | ||||||||||||||
| 1.39×10-6 | ||||||||||||||
| one.09×10-6 | ||||||||||||||
| .74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1. | 1. | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-6 | 4. seitse |
| 6.07×10-six | ||||||||||||||
| 4.32×10-six | ||||||||||||||
| three.56×10-six | ||||||||||||||
| two.88×10-6 | ||||||||||||||
| 2.39×10-6 | ||||||||||||||
| 412 | 15 | 6,000 | 1,571 | 2,058 | 70 | 1. | 1. | 60 | 85 | 1,666 | 3,332 | 11,594 | 3.25×10-5 | 9.3 |
| 2.20×10-five | ||||||||||||||
| 1.63×10-five | ||||||||||||||
| one.37×10-5 | ||||||||||||||
| one.01×10-5 | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1. | 1. | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | eight.16×10-5 | Bolt tightening 13.1 |
| 6.00×10-5 | ||||||||||||||
| 4.82×10-five | ||||||||||||||
| Pin mix 3185 | Pin mix 1735 | Pin mixture 2156 | Pin mixture 1571 | Pin mixture 12.7 | ||||||||||
| 3.96×10-5 | ||||||||||||||
| two.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1. | 1. | 50 | 85 | 2,940 | 5,880 | 16,648 | nine.88×10-5 | 17.four |
| 6.96×10-five | ||||||||||||||
| 4.36×10-5 | ||||||||||||||
| three.89×10-5 | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1. | 1. | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | 1.77×10-4 | 26. neli |
| one.40×10-four | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| .87×10-four | ||||||||||||||
| .74×10-four | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1. | 1. | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | four.83×10-four | 44.three |
| 3.79×10-4 | ||||||||||||||
| three.15×10-4 | ||||||||||||||
| 2.84×10-four | ||||||||||||||
| Pin mix 12250 | Pin mixture 6174 | Pin and use 1571 | Pin mixture 24558 | |||||||||||
| two.54×10-four | ||||||||||||||
| 1.97×10-4 | ||||||||||||||
| 1.77×10-four | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,571 | Bolt tightening 22050 | 25 | 1. | 1. | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | 8.75×10-four | 66.four |
| six.91×10-four | ||||||||||||||
| 5.75×10-four | ||||||||||||||
| 5.20×10-four | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| 4.12×10-four | ||||||||||||||
| 3.61×10-four | ||||||||||||||
| three.07×10-4 | ||||||||||||||
| four. The allowable torque will range according to the thrust load. You should confirm by the allowable second line diagram (p.91). five. The benefit of inertia second is the value of the reducer physique. The minute of inertia of the input gear is not integrated. six. For second stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.ninety nine). seven. Rated torque refers to the torque price reflecting the rated lifestyle at rated output pace, not the information showing the upper restrict of load. Please refer to the glossary (p.81) and solution assortment flow chart (p.82). 8. If you want to buy merchandise other than the above pace ratio, make sure you consult our business. 9. The over specifications are acquired according to the firm’s evaluation strategy. Make sure you validate that the product fulfills the use problems of carrying actual plane ahead of use. 10. When a radial load is utilized to dimension B, make sure you use it inside the allowable radial load assortment. 11. 1 RV-80e r = 153 is only output shaft bolt fastening variety( P.20,21) |
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Näitus:
Purposes:
FQA:
Q: What ought to I supply when I decide on a gearbox/pace reducer?
A: The greatest way is to supply the motor drawing with parameters. Our engineer will verify and advocate the most ideal gearbox product for your reference.
Or you can also supply the underneath specification as effectively:
one) Type, product, and torque.
2) Ratio or output pace
3) Operating situation and connection strategy
4) Good quality and installed machine title
5) Input method and enter speed
six) Motor model design or flange and motor shaft dimensions
|
/ Tükk | |
1 tükk (Minimaalne tellimus) |
###
| Rakendus: | Mootor, mootorratas, masinad, põllumajandustehnika |
|---|---|
| Kõvadus: | Kõvenenud hambapind |
| Paigaldamine: | Horisontaalne tüüp |
| Paigutus: | Koaksiaalne |
| Käigukasti kuju: | Silindriline käik |
| Samm: | Üheastmeline |
###
| Proovid: |
US$ 600/Piece
1 tükk (minimaalne tellimus) |
|---|
###
| Kohandamine: |
|---|
###
| Rated Table | ||||||||||||||
| Output rotational speed (rpm) | 5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | |||||
| Mudel | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the capacity (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / 0.07 |
81 / 0.11 |
72 / 0.15 |
66 / 0.19 |
62 / 0.22 |
58 / 0.25 |
54 / 0.30 |
50 / 0.35 |
47 / 0.40 |
||
| 43 | 43 | 42 | ||||||||||||
| 53.5 | 53.5 | 52.5 | ||||||||||||
| 59 | 59 | 58 | ||||||||||||
| 79 | 79 | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | 57 | 57 | 56 | 231 / 0.16 |
188 / 0.26 |
167 / 0.35 |
153 / 0.43 |
143 / 0.50 |
135 / 0.57 |
124 / 0.70 |
115 / 0.81 |
110 / 0.92 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | 57 | 56 | 572 / 0.40 |
465 / 0.65 |
412 / 0.86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.40 |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
||
| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | 57 | 56 | 1,088 / 0.76 |
885 / 1.24 |
784 / 1.64 |
719 / 2.01 |
672 / 2.35 |
637 / 2.67 |
584 / 3.26 |
546 / 3.81 |
517 / 4.33 |
||
| 81 | 81 | 80 | ||||||||||||
| 101 | 101 | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | 81 | 81 | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.67 |
804 / 4.49 |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| 175 | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | 81 | 80 | 2,176 / 1.52 |
1,774 / 2.48 |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.69 |
1,274 / 5.34 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 145 | 145 | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | 81 | 81 | 80 | 4,361 / 3.04 |
3,538 / 4.94 |
3,136 / 6.57 |
2,881 / 8.05 |
2,695 / 9.41 |
2,548 / 10.7 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | 81 | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.95 |
4,410 / 9.24 |
4,047 / 11.3 |
3,783 / 13.2 |
||||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.8 | 2013/13 | 2000/13 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/7 | 1340/7 | ||||||||||||
| Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions. 2. Calculate the input capacity (kW) by the following formula. |
||||||||||||||
| Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10) | N: output speed (RPM) T: output torque (nm) η = 75: reducer efficiency (%) |
|||||||||||||
| The input capacity is the reference value. 3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor. (refer to p.93 low-temperature characteristics) |
||||||||||||||
###
| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated life |
TS1 Allowable starting and stopping torque |
TS2 Instantaneous maximum allowable torque |
NS0 Allowable maximum output speed (Remark .1) |
Tagasilöök | Empty distance MAX. | Angle transmission error MAX. | A representative value of starting efficiency | MO1 Allowable moment (Remark .4) |
MO2 Instantaneous maximum allowable moment |
Lääner Allowable radial load (Remark .10) |
Mina Converted value of inertia moment input shaft (Remark .5) |
Kaal |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (p/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1.5 | 1.5 | 80 | 70 | 196 | 392 | 2,140 | 2.63×10-6 | 2.5 |
| 2.00×10-6 | ||||||||||||||
| 1.53×10-6 | ||||||||||||||
| 1.39×10-6 | ||||||||||||||
| 1.09×10-6 | ||||||||||||||
| 0.74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1.0 | 1.0 | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-6 | 4.7 |
| 6.07×10-6 | ||||||||||||||
| 4.32×10-6 | ||||||||||||||
| 3.56×10-6 | ||||||||||||||
| 2.88×10-6 | ||||||||||||||
| 2.39×10-6 | ||||||||||||||
| 412 | 15 | 6,000 | 1,029 | 2,058 | 70 | 1.0 | 1.0 | 60 | 85 | 1,666 | 3,332 | 11,594 | 3.25×10-5 | 9.3 |
| 2.20×10-5 | ||||||||||||||
| 1.63×10-5 | ||||||||||||||
| 1.37×10-5 | ||||||||||||||
| 1.01×10-5 | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1.0 | 1.0 | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | 8.16×10-5 | Bolt tightening 13.1 |
| 6.00×10-5 | ||||||||||||||
| 4.82×10-5 | ||||||||||||||
| Pin combination 3185 | Pin combination 1735 | Pin combination 2156 | Pin combination 10452 | Pin combination 12.7 | ||||||||||
| 3.96×10-5 | ||||||||||||||
| 2.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1.0 | 1.0 | 50 | 85 | 2,940 | 5,880 | 16,648 | 9.88×10-5 | 17.4 |
| 6.96×10-5 | ||||||||||||||
| 4.36×10-5 | ||||||||||||||
| 3.89×10-5 | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1.0 | 1.0 | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | 1.77×10-4 | 26.4 |
| 1.40×10-4 | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| 0.87×10-4 | ||||||||||||||
| 0.74×10-4 | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1.0 | 1.0 | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | 4.83×10-4 | 44.3 |
| 3.79×10-4 | ||||||||||||||
| 3.15×10-4 | ||||||||||||||
| 2.84×10-4 | ||||||||||||||
| Pin combination 12250 | Pin combination 6174 | Pin and use 10976 | Pin combination 24558 | |||||||||||
| 2.54×10-4 | ||||||||||||||
| 1.97×10-4 | ||||||||||||||
| 1.77×10-4 | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,025 | Bolt tightening 22050 | 25 | 1.0 | 1.0 | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | 8.75×10-4 | 66.4 |
| 6.91×10-4 | ||||||||||||||
| 5.75×10-4 | ||||||||||||||
| 5.20×10-4 | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| 4.12×10-4 | ||||||||||||||
| 3.61×10-4 | ||||||||||||||
| 3.07×10-4 | ||||||||||||||
| 4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91). 5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included. 6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99). 7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82). 8. If you want to buy products other than the above speed ratio, please consult our company. 9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use. 10. When a radial load is applied to dimension B, please use it within the allowable radial load range. 11. 1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21) |
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|
/ Tükk | |
1 tükk (Minimaalne tellimus) |
###
| Rakendus: | Mootor, mootorratas, masinad, põllumajandustehnika |
|---|---|
| Kõvadus: | Kõvenenud hambapind |
| Paigaldamine: | Horisontaalne tüüp |
| Paigutus: | Koaksiaalne |
| Käigukasti kuju: | Silindriline käik |
| Samm: | Üheastmeline |
###
| Proovid: |
US$ 600/Piece
1 tükk (minimaalne tellimus) |
|---|
###
| Kohandamine: |
|---|
###
| Rated Table | ||||||||||||||
| Output rotational speed (rpm) | 5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | |||||
| Mudel | Speed ratio code | Transmission Ratio(R) | Output Torque (Nm) / Enter the capacity (kW |
|||||||||||
| Rotation of axes | Housing rotation | |||||||||||||
| RV-6E | 31 | 31 | 30 | 101 / 0.07 |
81 / 0.11 |
72 / 0.15 |
66 / 0.19 |
62 / 0.22 |
58 / 0.25 |
54 / 0.30 |
50 / 0.35 |
47 / 0.40 |
||
| 43 | 43 | 42 | ||||||||||||
| 53.5 | 53.5 | 52.5 | ||||||||||||
| 59 | 59 | 58 | ||||||||||||
| 79 | 79 | 78 | ||||||||||||
| 103 | 103 | 102 | ||||||||||||
| RV-20E | 57 | 57 | 56 | 231 / 0.16 |
188 / 0.26 |
167 / 0.35 |
153 / 0.43 |
143 / 0.50 |
135 / 0.57 |
124 / 0.70 |
115 / 0.81 |
110 / 0.92 |
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| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| RV-40E | 57 | 57 | 56 | 572 / 0.40 |
465 / 0.65 |
412 / 0.86 |
377 / 1.05 |
353 / 1.23 |
334 / 1.40 |
307 / 1.71 |
287 / 2.00 |
271 / 2.27 |
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| 81 | 81 | 80 | ||||||||||||
| 105 | 105 | 104 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 153 | 152 | ||||||||||||
| RV-80E | 57 | 57 | 56 | 1,088 / 0.76 |
885 / 1.24 |
784 / 1.64 |
719 / 2.01 |
672 / 2.35 |
637 / 2.67 |
584 / 3.26 |
546 / 3.81 |
517 / 4.33 |
||
| 81 | 81 | 80 | ||||||||||||
| 101 | 101 | 100 | ||||||||||||
| 121 | 121 | 120 | ||||||||||||
| 153 | 1(153) | 1(152) | ||||||||||||
| RV-110E | 81 | 81 | 80 | 1,499 / 1.05 |
1,215 / 1.70 |
1,078 / 2.26 |
990 / 2.76 |
925 / 3.23 |
875 / 3.67 |
804 / 4.49 |
||||
| 111 | 111 | 110 | ||||||||||||
| 161 | 161 | 160 | ||||||||||||
| 175 | 1227/7 | 1220/7 | ||||||||||||
| RV-160E | 81 | 81 | 80 | 2,176 / 1.52 |
1,774 / 2.48 |
1,568 / 3.28 |
1,441 / 4.02 |
1,343 / 4.69 |
1,274 / 5.34 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 145 | 145 | 144 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| RV-320E | 81 | 81 | 80 | 4,361 / 3.04 |
3,538 / 4.94 |
3,136 / 6.57 |
2,881 / 8.05 |
2,695 / 9.41 |
2,548 / 10.7 |
|||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 141 | 141 | 140 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 185 | 185 | 184 | ||||||||||||
| RV-450E | 81 | 81 | 80 | 6,135 / 4.28 |
4,978 / 6.95 |
4,410 / 9.24 |
4,047 / 11.3 |
3,783 / 13.2 |
||||||
| 101 | 101 | 100 | ||||||||||||
| 118.5 | 118.5 | 117.5 | ||||||||||||
| 129 | 129 | 128 | ||||||||||||
| 154.8 | 2013/13 | 2000/13 | ||||||||||||
| 171 | 171 | 170 | ||||||||||||
| 192 | 1347/7 | 1340/7 | ||||||||||||
| Note: 1. The allowable output speed is affected by duty cycle, load, and ambient temperature. When the allowable output speed is above NS1, please consult our company about the precautions. 2. Calculate the input capacity (kW) by the following formula. |
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| Input capacity (kW) =(2π*N*T)/(60*η/100*10*10*10) | N: output speed (RPM) T: output torque (nm) η = 75: reducer efficiency (%) |
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| The input capacity is the reference value. 3. When using the reducer at a low temperature, the no-load running torque will increase, so please pay attention when selecting the motor. (refer to p.93 low-temperature characteristics) |
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###
| T0 Rated torque(Remark .7) |
N0 Rated output speed |
K Rated life |
TS1 Allowable starting and stopping torque |
TS2 Instantaneous maximum allowable torque |
NS0 Allowable maximum output speed (Remark .1) |
Tagasilöök | Empty distance MAX. | Angle transmission error MAX. | A representative value of starting efficiency | MO1 Allowable moment (Remark .4) |
MO2 Instantaneous maximum allowable moment |
Lääner Allowable radial load (Remark .10) |
Mina Converted value of inertia moment input shaft (Remark .5) |
Kaal |
| (Nm) | (rpm) | (h) | (Nm) | (Nm) | (p/min) | (arc.sec.) | (arc.min.) | (arc.sec.) | (%) | (Nm) | (Nm) | (N) | (kgm2) | (kg) |
| 58 | 30 | 6,000 | 117 | 294 | 100 | 1.5 | 1.5 | 80 | 70 | 196 | 392 | 2,140 | 2.63×10-6 | 2.5 |
| 2.00×10-6 | ||||||||||||||
| 1.53×10-6 | ||||||||||||||
| 1.39×10-6 | ||||||||||||||
| 1.09×10-6 | ||||||||||||||
| 0.74×10-6 | ||||||||||||||
| 167 | 15 | 6,000 | 412 | 833 | 75 | 1.0 | 1.0 | 70 | 75 | 882 | 1,764 | 7,785 | 9.66×10-6 | 4.7 |
| 6.07×10-6 | ||||||||||||||
| 4.32×10-6 | ||||||||||||||
| 3.56×10-6 | ||||||||||||||
| 2.88×10-6 | ||||||||||||||
| 2.39×10-6 | ||||||||||||||
| 412 | 15 | 6,000 | 1,029 | 2,058 | 70 | 1.0 | 1.0 | 60 | 85 | 1,666 | 3,332 | 11,594 | 3.25×10-5 | 9.3 |
| 2.20×10-5 | ||||||||||||||
| 1.63×10-5 | ||||||||||||||
| 1.37×10-5 | ||||||||||||||
| 1.01×10-5 | ||||||||||||||
| 784 | 15 | 6,000 | 1,960 | Bolt tightening 3920 | 70 | 1.0 | 1.0 | 50 | 85 | Bolt fastening 2156 | Bolt tightening | Bolt tightening 12988 | 8.16×10-5 | Bolt tightening 13.1 |
| 6.00×10-5 | ||||||||||||||
| 4.82×10-5 | ||||||||||||||
| Pin combination 3185 | Pin combination 1735 | Pin combination 2156 | Pin combination 10452 | Pin combination 12.7 | ||||||||||
| 3.96×10-5 | ||||||||||||||
| 2.98×10-5 | ||||||||||||||
| 1,078 | 15 | 6,000 | 2,695 | 5,390 | 50 | 1.0 | 1.0 | 50 | 85 | 2,940 | 5,880 | 16,648 | 9.88×10-5 | 17.4 |
| 6.96×10-5 | ||||||||||||||
| 4.36×10-5 | ||||||||||||||
| 3.89×10-5 | ||||||||||||||
| 1,568 | 15 | 6,000 | 3,920 | Bolt tightening 7840 | 45 | 1.0 | 1.0 | 50 | 85 | 3,920 | Bolt tightening 7840 | 18,587 | 1.77×10-4 | 26.4 |
| 1.40×10-4 | ||||||||||||||
| 1.06×10-4 | ||||||||||||||
| Pin and use 6615 | Pin and use 6762 | |||||||||||||
| 0.87×10-4 | ||||||||||||||
| 0.74×10-4 | ||||||||||||||
| 3,136 | 15 | 6,000 | 7,840 | Bolt tightening 15680 | 35 | 1.0 | 1.0 | 50 | 80 | Bolt tightening 7056 | Bolt tightening 14112 | Bolt tightening 28067 | 4.83×10-4 | 44.3 |
| 3.79×10-4 | ||||||||||||||
| 3.15×10-4 | ||||||||||||||
| 2.84×10-4 | ||||||||||||||
| Pin combination 12250 | Pin combination 6174 | Pin and use 10976 | Pin combination 24558 | |||||||||||
| 2.54×10-4 | ||||||||||||||
| 1.97×10-4 | ||||||||||||||
| 1.77×10-4 | ||||||||||||||
| 4,410 | 15 | 6,000 | 11,025 | Bolt tightening 22050 | 25 | 1.0 | 1.0 | 50 | 85 | 8,820 | Bolt tightening 17640 | 30,133 | 8.75×10-4 | 66.4 |
| 6.91×10-4 | ||||||||||||||
| 5.75×10-4 | ||||||||||||||
| 5.20×10-4 | ||||||||||||||
| Pin and use 18620 | Pin and use 13524 | |||||||||||||
| 4.12×10-4 | ||||||||||||||
| 3.61×10-4 | ||||||||||||||
| 3.07×10-4 | ||||||||||||||
| 4. The allowable torque will vary according to the thrust load. Please confirm by the allowable moment line diagram (p.91). 5. The value of inertia moment is the value of the reducer body. The moment of inertia of the input gear is not included. 6. For moment stiffness and torsion stiffness, please refer to the calculation of inclination angle and torsion angle (p.99). 7. Rated torque refers to the torque value reflecting the rated life at rated output speed, not the data showing the upper limit of load. Please refer to the glossary (p.81) and product selection flow chart (p.82). 8. If you want to buy products other than the above speed ratio, please consult our company. 9. The above specifications are obtained according to the company’s evaluation method. Please confirm that the product meets the use conditions of carrying real aircraft before use. 10. When a radial load is applied to dimension B, please use it within the allowable radial load range. 11. 1 RV-80e r = 153 is only output shaft bolt fastening type( P.20,21) |
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Tsüklonkäigukast vs evolutsiooniline käigukast
Olenemata sellest, kas kasutate oma rakenduses tsükloidset või evolventset käigukasti, on mõned asjad, mida peaksite teadma. See artikkel toob esile mõned neist asjadest, sealhulgas: tsükloidne ja evolventne käigukast, kaal, survejõud, täpsus ja pöördemomendi tihedus.
Survejõud
Hammasrataste staatiliste omaduste analüüsimiseks on läbi viidud mitu uuringut. Selles artiklis uurivad autorid tsükloidkäigukasti struktuurilisi ja kinemaatilisi põhimõtteid. Tsükloidkäigukast on käigukast, mis kasutab pöörleva raami sees ekstsentrilist laagrit. Sellel puudub ühine hammasratta-hammasratta paar ja seetõttu sobib see ideaalselt suure ülekandearvu jaoks.
Selle töö eesmärk on uurida pingejaotust tsükloidkettal. Koormuse jaotuse ja dünaamiliste efektide uurimiseks uuritakse erinevaid hammasratta profiile.
Tsükloidsed käigukastid on altid survele ja lõtkule, mis nõuavad õigete ülekandearvude kasutamist laagrikiiruse ja TSA jaoks. Artikkel keskendub ka reduktori kinemaatilistele põhimõtetele. Lisaks kasutavad autorid võlli/hammasratta ja tsükloidketta jaoks standardseid analüüsitehnikaid.
Autorid on varem töötanud tsükloidse reduktori jäiga keha dünaamilise simulatsiooni kallal. Analüüsis kasutati tsükloidse ketta perimeetril trohoidaalset profiili. Trohoidaalne profiil saadakse tootmisjooniselt ja arvestab tolerantse.
Tsükloidketta võrgusilma tihedus tabab detailide täpse geomeetria. See tagab täpsed kontaktpinged.
Tsükloidketas koosneb üheksast lobist, mis liiguvad ühe lobi võrra iga veovõlli pöörde kohta. Kui ketast aga tihvtide ümber pöörleb, siis see raskuskeskme ümber ei liigu. Seetõttu jagab tsükloidketas pöördemomenti viie välimise rulliga.
Tsükloidkäigukasti madal ülekandearv põhjustab tsükloidkettas suuremat indutseeritud pinget. See on tingitud suuremast august, mis on loodud ketta sees oleva materjali vähendamiseks.
Pöördemomendi tihedus
On uuritud mitut tüüpi magnetilisi käigukaste. Mõnel magnetilisel käigukastil on suurem pöördemomendi tihedus kui teistel, kuid need ei suuda siiski mehaaniliste käigukastidega konkureerida.
Välja on töötatud ja katsetatakse uut Halbachi rootoreid kasutavat suure pöördemomendi tihedusega tsükloidset magnetkäigukasti. Konstruktsiooni valideerimiseks ehitati CPCyMG prototüüp. Tulemused näitasid, et simuleeritud libisemismoment oli võrreldav eksperimentaalse libisemismomendiga. Mõõdetud tippmoment oli p3 = 14 ruumiline harmooniline ja see vastab aktiivse piirkonna pöördemomendi tihedusele 261,4 N*m/L.
Sellel tsükloidkäigukastil on ka kõrge ülekandearv. Seda on testitud saavutama tipp-pöördemomenti 147,8 Nm, mis on enam kui kaks korda suurem pöördemomendi tihedus kui traditsioonilisel tsükloidkäigukastil. Konstruktsioonis on kasutatud ferromagnetilist seljatuge, mis pakub mehaanilist tootmistuge.
See tsükloidne käigukast näitab ka seda, kuidas väikese läbimõõduga on võimalik saavutada suur pöördemomendi tihedus. Selle aksiaalne pikkus on 50 mm. Radiaalsed läbipaindejõud ei ole selle pikkuse juures märkimisväärsed. Konstruktsioonis kasutatakse radiaalsete läbipaindejõudude vähendamiseks väikest õhupilu, kuid see pole ainus disainivõimalus.
Kompromisskonstruktsioonil on ka suur mahuline pöördemomendi tihedus. Sellel on väiksem õhupilu ja suurem massi pöördemomendi tihedus. Seda on teostatav valmistada ja see on mehaaniliselt tugev. Samuti on see disain oma klassis üks tõhusamaid.
Spiraalne hammasülekanne on uuem tehnoloogia, mis annab tsükloidkäigukastile suurema täpsuse. See võimaldab servomootoril taluda suurt koormust suure tsükli sagedusega. See on kasulik ka rakendustes, mis nõuavad väiksemaid konstruktsioonilisi piire.
Kaal
Võrreldes planetaarkäigukastidega pole tsükloidkäigukastide kaal nii märkimisväärne. Siiski pakuvad nad mõningaid eeliseid. Üks olulisemaid omadusi on nende lõtkuvaba töö, mis aitab tagada sujuva ja täpse liikumise.
Lisaks pakuvad need suurt efektiivsust, mis tähendab, et servomootorid saavad töötada suurematel kiirustel. Parim osa on see, et suure suhte saavutamiseks ei pea neid virnastama.
Tsükloidkäigukastide teine eelis on see, et need on tavaliselt odavamad kui planetaarkäigukastid. See tähendab, et need sobivad töötleva tööstuse ja robootika jaoks. Need sobivad ka raskeveokite robotitele, mis vajavad vastupidavat käigukasti.
Samuti pakuvad need paremat ülekandearvu. Tsükloidsed käigud võivad saavutada ülekandearvu 30:1 kuni 300:1, mis on planetaarülekannetega võrreldes tohutu edasiminek. Siiski on saadaval vähe mudeleid, mille ülekanne on alla 30:1.
Tsükloidkäigukastid on ka kulumiskindlamad, mis tähendab, et need kestavad kauem kui planetaarkäigukastid. Need on ka kompaktsemad, mis aitab neil saavutada suuri ülekandeid väiksemas ruumis. Tsükloidkäigukastide konstruktsioon muudab need ka vähem vastuvõtlikuks tagasilöögile, mis on planetaarkäigukastide üks peamisi puudusi.
Lisaks pakuvad tsükloidkäigud paremat positsioneerimistäpsust. Tegelikult on see üks peamisi põhjuseid, miks valida tsükloidkäigud planetaarkäigukastide asemel. Seda seetõttu, et tsükloidketas pöörleb laagri ümber sisendvõllist sõltumatult.
Võrreldes planetaarkäigukastidega on tsükloidkäigukastid ka palju lühemad. See tähendab, et need pakuvad parimat positsioneerimistäpsust. Need on ka 50% puhul kergemad, mis tähendab, et neil on väiksem läbimõõt.
Täpsus
Mitmed eksperdid on uurinud täppisreduktorites kasutatavaid tsükloidseid käigukaste. Nende uurimistöö keskendub peamiselt tsükloidsete käikude matemaatilisele mudelile ja täpsuse hindamise meetodile.
Traditsiooniline tsükloidsete hammasrataste modifikatsioonikonstruktsioon realiseeritakse peamiselt lihvketta erinevate töötlemisparameetrite ja keskpunkti seadistamise teel. Sellel on aga ka mõningaid puudusi ebastabiilse hambumistäpsuse ja kontrollimatu hambaprofiili kõvera kuju tõttu.
Selles uuringus pakutakse välja uus tsükloidhammasrataste modifitseerimise projekteerimise meetod. See meetod põhineb hambumise lõtku ja rõhunurga jaotuse arvutamisel. See võimaldab tõhusalt eelreguleerida tsükloidtihvtiga hammasrataste ülekande täpsust. Samuti saab see tagada head hambumisomadused.
Kavandatud meetodit saab rakendada pöörlevate vektorreduktorite tootmisel. See on rakendatav ka robotite täppisreduktorites.
Tsükloidülekannete matemaatilise mudeli saab luua rõhunurga a abil sõltuva muutujana. On võimalik arvutada rõhunurga jaotust ja profiilrõhunurka. Seda saab väljendada ka kui DL=f(a). Seda saab rakendada täppisreduktorite projekteerimisel.
Uuringus võetakse arvesse ka hammaste lõtku, hammasrataste lõtku ja profiilinurka. Need tegurid mõjutavad otseselt tsükloidsete hammasrataste ülekande jõudlust. See näitab ka suuremat liikumistäpsust ja väiksemat lõtku. Muudetud profiil võib peegeldada ka väiksemat ülekandeviga.
Lisaks põhineb pakutud meetod kaotsimineva liikumise arvutamisel. See määrab esimese hamba kokkupuutenurga. See nurk on oluline tegur, mis mõjutab modifikatsiooni kvaliteeti. Teise tsükloidmeetodi järgselt on edastusviga kõige väiksem.
Lõpuks on esitatud CZPT RV-35N hammasrattapaari juhtumiuuring, et tõestada pakutud meetodit.
Evolutsed hammasrattad vs tsükloidsed hammasrattad
Võrreldes evolventsete hammasratastega on tsükloidhammasratastel madalam müra, väiksem hõõrdumine ja nad kestavad kauem. Siiski on nad kallimad. Tsükloidhammasrataste tootmine võib olla keerulisem. Need võivad olla vähem sobivad teatud rakenduste jaoks, sealhulgas kosmosemanipulaatorite ja robotühenduste jaoks.
Kõige levinum hammasratta profiil on ringikujuline evolventkõver. See kõver moodustub kujuteldava pingul nööri otspunktist, mis ringilt maha kerib.
Teine kõver on epitsükloidkõver. See kõver moodustub ringi külge jäigalt kinnitatud punkti veeremisest üle teise ringi. Seda kõverat on keeruline ja palju kallim toota kui evolventkõverat.
Ringi tsükloidkõver on samuti näide mitmikkursorist. See kõver genereeritakse punkti asukohast ringi ümbermõõdul.
Tsükloidkõveral on sama läbimõõt kui evolventkõveral, kuid see kõverdub tangentsiaalselt mööda ringi läbimõõtu. Ka see kõver liigitatakse tavaliseks kõveraks. Sellel on mitu muud funktsiooni. FE-meetodit kasutati tsükloidsete kiirusereduktorite deformatsiooniseisundi analüüsimiseks.
On palju teisi kõveraid, kuid evolventkõver on kõige laialdasemalt kasutatav hammasratta profiil. Ringi evolventkõver on spiraalne kõver, mida joonistab kujuteldava pingul nööri lõpp-punkt.
Evoluutsed hammasrattad on üsna sarnased Lego klotside komplektiga. Nendega on väga lõbus mängida. Neil on ka palju eeliseid. Näiteks saavad nad tsentraalsete sõelumistega paremini hakkama kui tsükloidsed hammasrattad. Neid on ka palju lihtsam toota, seega on evoluutsete hammaste hind madalam. Siiski on need vananenud.
Tsükloidseid hammasrattaid on ka raskem valmistada kui evolventhammasrattaid. Neil on kumer pind, mis põhjustab suuremat kulumist. Samuti on neil lihtsam kuju kui evolventhammasratastel. Neil on ka vähem hambaid. Neid kasutatakse pöördliikumistes, näiteks kruvikompressorite rootorites.

editor by CX 2023-03-27